Month: February 2008

29 Articles

Clean up, Guide to Lean, and more

By Ron Pereira - February 19th, 2008

Things have been pretty crazy around here the last few days.  Switching over to this new website was definitely worth it… but not without it’s share of work. Clean Up When you switch to a completely new design like this ce

Is Lean a Superstition?

By Jon Miller - February 18th, 2008

The Training Within Industry blog took up the debate on “Is lean a religion?” a few weeks ago. The article points out that when done right, lean is more of a philosophy that guides how you do thing and how you lead people.

One Piece Flow versus Mass Production

By Ron Pereira - February 18th, 2008

Update on Nov 6, 2020: The original version of the video is no longer available. But I did want to add a note that the reaction to this original article was one of the main reasons Gemba Academy exists today. I have left the original c

What is RSS?

By Ron Pereira - February 17th, 2008

I’ve been asked by a few folks what the funny looking blue icon on my front page was all about. So, let’s take a break from lean and six sigma and talk about the wonders of RSS. The Good Old Days In the old days when we wanted

101 Kaizen Templates: Motion Economy Chart

By Jon Miller - February 16th, 2008

One of the toughest things that a kaizen consultant has to do is to tear down the results of past kaizens. This is hard because people develop a sense of ownership of the status quo they helped to build. Even if the status is not good,

The Seven Steps to Zero Thinking

By Jon Miller - February 13th, 2008

There are many misguided ways to explain or to think of lean management. We’ve discussed some of these in the 10 common misconceptions of lean manufacturing previously. It may not be complete but it is correct to think of lean as

Kudos to American Airlines and DFW International Airport

By Ron Pereira - February 13th, 2008

I just had the best experience here at the DFW International airport.  I pulled up to the drop-off zone, kissed my wife and kids good-bye, grabbed my bags, headed to the Executive Platinum check in line (one of the benefits of frequen

101 Kaizen Templates: Spaghetti Diagram

By Jon Miller - February 12th, 2008

The spaghetti diagram needs very little introduction. It’s so named because the lines movement drawn on this diagram resemble a pile of tangled noodles. It’s a movement path diagram by a more appetizing name. Seeing Wasted

How to Create a Product Quantity / Product Routing Matrix

By Ron Pereira - February 12th, 2008

In part 1 of our series on value stream mapping (VSM) we were introduced to what a value stream is. We also discussed the roadmap I personally use when working with this powerful tool. In this installment, we’ll take a deeper dive in

Kaizen Your Life with the Ten Lessons for Good Health

By Jon Miller - February 11th, 2008

These ten lessons for good health (健康十訓) are glazed onto my teacup. Reading these while sipping green tea has helped me survive over the years. Lean healthcare professionals take particular note: prevention trumps correction ev

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