TPS Benchmarking

147 Articles

Learning English the Toyota Production System Way!

By Jon Miller - October 12th, 2006

You know Toyota Production System has hit the big time in Japan when there’s an English language learning book out based on TPS. It’s titled “Mastering the Toyota Production System through English Speech Practice̶

Things They Say at Toyota: Protect Your Own Castle

By Jon Miller - October 2nd, 2006

One of the expressions I’ve come across working with and reading the writings of Toyota people is “Protect your own castle” 「自分の城は自分で守れ」. You could also say “You are responsible for prote

A Workplace that Encourages Movement Gets Good Results

By Jon Miller - September 20th, 2006

A classroom that encourages movement gets good grades. One of our team members recently spotted this article during a Northwest Airlines flight in the September 2006 in-flight magazine. According to a study done by the Mayo Clinic with

How to Learn the Fundamentals of the Toyota Production System in 30 Days

By Jon Miller - September 13th, 2006

Anyone can be taught to do kaizen in 30 days. If you’re wondering how to learn the fundamentals of the Toyota Production System in 30 days (or how to teach it) you can take a hint from the June 23, 2006 article in Nikkei Joho Str

Can I Get an A3 Report with those 2.38 Million Recalls?

By Jon Miller - August 24th, 2006

Toyota has made public apologies this year for both the number of recalls and goofs handling them. A Wall Street Journal article today titled Toyota May Delay New Models To Address Rising Quality Issues speculates that Toyota will slow

Learning Lessons from Big Mistakes

By Jon Miller - August 7th, 2006

I made a big mistake last week. Apologies were made. Lessons were learned. Errors in judgment are revealing mistakes to learn from, since in your your state of mind at the time you were not in error. The kaizen philosophy requires that

When did Toyota Get to be a Company Like This?

By Jon Miller - August 2nd, 2006

Toyota does not sell cars because people crave their sleek design or because the Camry is a status symbol. People buy and drive Toyotas because they are reliable and they have a high resale value. They are well-built and reasonably pri

Toyota Feels the Heat from Hyundai

By Jon Miller - June 17th, 2006

The Autoblog is always good for some emotional point-counterpoint when it comes to the fates and doings of the automobile manufacturers in the United States. Today’s post titled Toyota to suppliers: don’t sell to Hyundai pr

Kaizen the Design, Recall the Part

By Jon Miller - May 31st, 2006

A Washington Street Journal article on May 31, 2006 reports that once again, Toyota Recalls Some Prius Cars. That’s some 170,000 Prius vehicles. If you include the other models it’s nearly a million cars recalled for parts

Construction Executives Visit Toyota, Learn Kaizen

By Jon Miller - May 25th, 2006

From time to time we post articles about our Lean manufacturing benchmarking trips and travelogues of doing kaizen in interesting places around the world. Today I want to point you to the Reforming Project Management blog and an articl

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