TPS Benchmarking

147 Articles
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Japan Kaikaku Experience Field Report, January 2007

By Jon Miller - January 22nd, 2007

Recap of Our Recent Japan Kaikaku Experience-By Brad Schmidt Toyota’s Innovation: Toyota showcased an impressive update. They’ve introduced full kitting on specific sections of their assembly line. Kit carts follow the car

TPS Kids

By Jon Miller - January 20th, 2007

Modern marketing gurus will tell you that in order to build customer loyalty you need customers to develop a deep, emotional attachment to the brand. One of the ways this is done is by telling engaging stories about the brand. Toyota s

Endless Creativity, Inquisitiveness and Pursuit of Improvement

By Jon Miller - January 2nd, 2007

In his New Year’s address Toyota President Katsuaki Watanabe positions 2007 as a foundation building year. He acknowledges both that Toyota sees not only strong growth in demand for their products but also fierce competition. He

Note to Toyota: Top Five Things to Do in 2007 as World’s #1 Automobile Manufacturer

By Jon Miller - December 23rd, 2006

According to a Wall Street Journal article today Toyota Is Poised to Surpass GM As the Top Car Maker Next Year. That would be 9.04 million vehicles, just ahead of General Motors. Congratulations are premature, but it’s not too ea

And Now We Have “Kakushin” (sigh…)

By Jon Miller - December 8th, 2006

In the December 9, 2006 Wall Street Journal article titled As Rivals Catch Up, Toyota CEO Spurs Big Efficiency Drive the Toyota Motor Corporation President Watanabe adds another Japanese word to the Lean lexicon: kakushin. Debates coul

The Toyota Way is Total Company Discipline, Partial Study is GM’s Failure

By Jon Miller - November 27th, 2006

Kan Higashi was President of the NUMMI company, the joint venture between Toyota and GM, when it was started two decades ago. In the October 16, 2006 issue of Nikkei Business (a Japanese magazine) Mr. Higashi shares his insights in a s

Dissatisfaction: The Essence of Toyota Management and the Kaizen Mindset

By Jon Miller - November 20th, 2006

I’ve said again and again that complacency and being satisfied with the current condition are anathema to kaizen. The article in Fast Company December/January 2006 issue titled “No Satisfaction” is excellent. Here are

Things They Say at Toyota: Being Busy is Shameful

By Jon Miller - November 2nd, 2006

Being busy is shameful. What an odd thought. It goes against the workaholic nature of most Americans and our Puritan work ethic. I can’t recall exactly where I heard this but it was definitely from one of my sensei who came from

Lessons from Toyota’s IT Strategy

By Jon Miller - October 22nd, 2006

There are some interesting lessons from Toyota’s IT Strategy in the minutes from the Third IT Economics Salon of the Economic and Social Research Institute which is part of the Cabinet Office of the Japanese Government. The guest

Things They Say at Toyota: Ask “Why?” Five Times

By Jon Miller - October 19th, 2006

One of the ways to judge whether a company is succeeding in their journey towards being an organization that embraces continuous improvement based on the Toyota Production System model is how often people ask “why?” as part

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