Lean

1564 Articles

Why Flow Counter Clockwise?

By Ron Pereira - September 30th, 2007

When designing a u-shaped cell it is often recommened that material flow in a counter clockwise direction. Why is this? It’s about the right hand Research shows that most people are right handed. I have heard that as many as 85%

A New Lean Metric: ROI LT

By Ron Pereira - September 23rd, 2007

When teaching value stream mapping one of the hardest metrics for people to grasp is production lead time (PLT) which is also commonly referred to as throughput time.  Here is a quick summary of how PLT works.  Say there are 3 proces

Lean Sushi

By Ron Pereira - August 26th, 2007

I came across a fun story of how a sushi shop uses lean principles to its advantage. Kura Zushi, operated by Kura Corp., is the third-largest player in the industry. What sets it apart is its just-in-time production system, similar to

Cooking up a Profit

By Ron Pereira - August 8th, 2007

No, this post is not about corporate fraud or funny accounting.  Instead it is about a neat story I just read in the Columbus Dispatch (Go Bucks, beat scUM).  The article is about Kahiki Foods, one of the largest Asian-frozen-food ma

7 Ways to Reduce Cost

By Ron Pereira - August 7th, 2007

I finished the book Gemba Kaizen by Masaaki Imai.  It was quite good and I highly recommend it.  It is chalk full of excellent tips like 7 ways to reduce costs in gemba (as Mr. Imai phrases it).  They are: Improve Quality:  Imai

Transportation Muda

By Ron Pereira - August 4th, 2007

We spent the last few weeks in Canada visiting family.  We had an awesome trip.  As we were driving from Texas (yes driving with 3 kids more than 2400 miles) I had my eyes peeled for some good lean or six sigma topics.  While drivin

5 Why’s Survey

By Ron Pereira - July 28th, 2007

My fellow Keller, Texas lean blogging pal Mark, of Lean Blog fame, is running a survey. Following up on the LEI survey that was released and discussed here, I’ve been talking with a few folks offline about what the “root ca

Kaizen Rules – 9 & 10

By Ron Pereira - July 26th, 2007

This week has been about all things kaizen. I have to come clean and admit I wrote this entire series last weekend as I was preparing to take off on vacation with my family. Thanks to the greatness of WordPress I was able to delay the

Kaizen Rules – 7 & 8

By Ron Pereira - July 25th, 2007

Want to win $50? Read this entire article to find out how. We have officially rounded the corner on our kaizen rules series. If you are just joining us you can catch up by checking these posts out: Rules 1 & 2 Rules 3 & 4 Rules

Kaizen Rules – 5 & 6

By Ron Pereira - July 24th, 2007

Tonight we continue with our multi-part kaizen rules series. For a recap of previous kaizen rules please check out: Rules 1 & 2 Rules 3 & 4 Rule 5: Correct mistakes at once If you are walking through your office, factory, or ev

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