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Ron Pereira

Ron Pereira is a co-founder and the Managing Director of Gemba Academy and has more than 30 years of experience helping organizations improve performance through Lean, Six Sigma, and continuous improvement. Prior to starting Gemba Academy, Ron served in a variety of manufacturing, supply chain, and leadership roles, including process engineer, engineering manager, Master Black Belt, and director of manufacturing and continuous improvement. Today, Ron works with leaders around the world to develop problem-solving capabilities, strengthen leadership, and build cultures where continuous improvement thrives. Through his writing, podcast interviews, and educational programs, he shares practical insights that help organizations achieve lasting operational excellence.

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758 Articles

Lean Six Sigma Hot Sports Opinions

By Ron Pereira - February 26th, 2007

It seems “Lean Six Sigma” has been on the minds of some bloggers lately. There was a great discussion over at the Gemba Research blog here. I saw Rob commented on the topic here. Last, but certainly not least, the folks at the Scra

Once a Month Cooking – Lean or Not?

By Ron Pereira - February 23rd, 2007

A few posts ago I went on about my Sensei wife. I told you how she was teaching my kids about lean concepts, etc. Well, I must be fair and balanced with my blogging and need to confess something to you all. Tonight, my beautiful wife i

The New Savior of the Free World – MVT

By Ron Pereira - February 22nd, 2007

Matt, a reader of this blog, sent me an article from Chief Executive magazine. While I was not going to comment until I studied this more I decided what the heck… tap dancing makes for boring blogs. I’m letting it fly!A company th

Value Stream Mapping Confusion

By Ron Pereira - February 21st, 2007

When drawing value stream maps there can be confusion regarding the different “times” that are measured and, in some cases, calculated. I recently came up against this myself and thus want to share some tips with you all. Cycle Tim

Japanese Words

By Ron Pereira - February 20th, 2007

Over the years I have heard American and European employees from many companies grumble when hearing Japanese words. This is most apparent during Lean training. Personally, I feel it is extremely important to use the Japanese names for

My “Sensei” Wife

By Ron Pereira - February 20th, 2007

My wife is the best. As I have to travel some for my work she takes care of the house, kids, dogs, and pretty much anything else you can imagine without me around to yell at… I mean without me to help, of course.Well, in an attempt t

Bollinger Bands

By Ron Pereira - February 19th, 2007

I am not an active trader of stocks or options although I do enjoy reading and studying the methods people use to “time” the markets so to speak. I will confess I have tried to time the markets myself but have gotten whacked more t

NASCAR Fans React!

By Ron Pereira - February 18th, 2007

I’m not a NASCAR fan nor foe. I could really care less about the sport but a recent article bothered me. It seems two popular drivers, Darrel Waltrip and Dale Jarrett, have decided to drive Toyota cars and many NASCAR faithful are b

Two Bin Kanban

By Ron Pereira - February 15th, 2007

A two bin kanban is one of the most popular kanban systems due to its simplicity. The basic idea is an operator will get the material they need from one of the bins while the other bin is being refilled. When things are working properl

Why Some Lean Six Sigma Programs Fail – Part 2

By Ron Pereira - February 12th, 2007

In part 1 of “Why Lean Sigma Programs Fail” I discussed “activity centered programs.” Now I will introduce the alternative to ACP’s – results driven programs. Very simply stated RDP’s, as I will call them, aim for measura

Why Some Lean Six Sigma Programs Fail – Part 1

By Ron Pereira - February 11th, 2007

If you have not read the Harvard Business Review on Change I highly recommend it. It is a series of case studies focused on change management. One of the case studies is called, “Successful Change Programs Begin with Results” by Ro

Waiting

By Ron Pereira - February 10th, 2007

If you pick up any book about Lean or attend a Lean training course you will likely hear how overproduction is the mother of all wastes. OK, in the truest sense it probably is… especially for those that manufacture any type of produc

Lean Lexicon

By Ron Pereira - February 8th, 2007

I was fortunate enough to receive training from Gemba Research which was excellent and I highly recommend them, as I have stated before. But I would be doing the nice people over at Lean Enterprise Institute an injustice if I didn’t

Stop the Finger Pointing!

By Ron Pereira - February 7th, 2007

I despise, from the deepest pit of my being, the blame game that occurs within so many companies that manufacture products – any product. This problem is sadly amplified in western companies. It typically goes something like this, �

Standard Work

By Ron Pereira - February 6th, 2007

Since the mission of this blog is to offer ideas for how to align the strengths of both Lean Manufacturing and Six Sigma I wanted discuss a topic I firmly believe all continuous improvement practitioners should practice. This topic is

Electronic Kanban

By Ron Pereira - February 3rd, 2007

Here is a question for all the Lean gurus out there. Is “Electronic Kanban” an oxymoron? I have my own opinion but would like to hear yours.

Be SMART!

By Ron Pereira - February 1st, 2007

I am often asked why some projects fail to get results or even get completed. This is a difficult question with many possible answers. But if I were forced to narrow it done the ever famous “you must have a good champion” would be

Control Charts – Part 3

By Ron Pereira - January 31st, 2007

Hello friends! This is the 3rd and final installment of all you wanted to know about control charts but were afraid to ask. In part 1 of the series we talked about the history and purpose of control charts. In part 2 we discussed three

Control Charts – Part 2

By Ron Pereira - January 30th, 2007

  Welcome back. This is part 2 of the 3 part series on control charts. As promised we will discuss the p, c, and u charts this evening. These control charts are used when we are dealing with attribute data, which is sometimes refe

Control Charts – Part 1

By Ron Pereira - January 29th, 2007

The wife is off to her monthly book club, the kids are in bed, and the dogs are doing what they excel at – absolutely nothing. So I thought I would settle in for a bit and begin the first of a 3 part series on one of my favorite

Evolution of Dance

By Ron Pereira - January 27th, 2007

This has nothing to do with Lean or Six Sigma but is perhaps the funniest 6 minutes you will ever experience! If you prefer to watch a Lean video scroll down and watch the Toyota video. But not even Toyota can compete with this guy! En

The Toyota Way

By Ron Pereira - January 27th, 2007

The Toyota Way

The Forgotten M’s

By Ron Pereira - January 26th, 2007

Those familiar with lean manufacturing have likely heard the word muda many times. Muda is the Japanese word for waste and is the enemy of us all whether we know it or not. Strangely enough muda is not the only enemy of a lean system.

CAVE People

By Ron Pereira - January 24th, 2007

Most of us have encountered individuals I call CAVE people. These people are: Citizens Against Virtually Everything You can likely name one or two CAVE people right away. In my experience there is no easy way to deal with them. They ar

Cupholders

By Ron Pereira - January 22nd, 2007

In my recent Lean Lunch blog I referenced the Kano Model. I received some questions on what this model was all about so thought I would shed some light on it this evening. By the way, if there is a topic you would like me to discuss pl

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