Lean Manufacturing Archives

GA 631 | What We Can Learn from Tetris with Michael Parent

By Jessica Bush - May 7th, 2026

This week’s guest is Michael Parent. Ron and Michael discussed an interesting AI conundrum, the impact that systems and design have on performance, Michael’s Tetris experiment, and more. An MP3 audio version of this episode

GA 630 | Why Tone Matters with Shahab Shah

By Jessica Bush - April 30th, 2026

This week’s guest is Shahab Shah. Ron and Shahab discussed the importance of balancing human empathy with the demands of reality, why tone matters, first steps for making improvements, and more. An MP3 audio version of this episo

GA 628 | A Factory on Fire: How Lean Saves Lives with Brian Meyers

By Jessica Bush - April 16th, 2026

This week’s guest is Brian Meyers. Ron and Brian discussed the heart-stopping story of how Brian’s facility caught fire, the profound difference lean made in saving it, what “unwavering commitment” means, and mo

Why Proper Root Cause Analysis Matters

By John Knotts - April 8th, 2026

The post below was written by Gemba Academy Master Black Belt Candidate Noah Waech. Noah was also recently on our podcast. Thank you for sharing your knowledge with us, Noah! Root cause analysis can be one of the simplest and mo

GA 626 | Learning to See Waste with Randall Dupre

By Jessica Bush - April 2nd, 2026

This week’s guest is Randall Dupre. Ron and Randall discussed Randall’s book, “Everyday Lean,” the kinds of mistakes Randall sees people making, what good leadership looks like, his favorite lean principles, and

GA 623 | The Power of Entropy with Adam Lawrence

By Jessica Bush - March 12th, 2026

This week’s guest is Adam Lawrence. Ron and Adam discussed Adam’s Wheel of Sustainability, the importance of continuously improving, what his Sustainability System assessment is trying to solve, and more. An MP3 audio versi

GA 622 | The State of AI with Steven Remsen

By Jessica Bush - March 5th, 2026

This week’s guest is Steven Remsen. Ron and Steven discussed Steven’s time at Intel, how to make change “stick” at a large organization, what Steven sees organizations struggling with, the current state of AI, a

GA 620 | Is Your Lean Operating System Talking or Singing? with Royden Johnson

By Jessica Bush - February 19th, 2026

This week’s guest is Royden Johnson. Ron and Royden discussed the concept of a lean operating system talking versus singing, the different phases of the operating system, and more. An MP3 audio version of this episode is availabl

GA 619 | Don’t Walk By a Mess with Chad Bareither

By Jessica Bush - February 12th, 2026

This week’s guest is Chad Bareither. Ron and Chad discussed making culture changes in the workplace, powerful aspects of Japanese culture, the importance of cleaning up, and more. An MP3 audio version of this episode is available

GA 618 | MORE Is Better with Kathy Miller

By Jessica Bush - February 5th, 2026

This week’s guest is Kathy Miller. Ron and Kathy discussed manufacturing, Kathy’s new book “MORE Is Better,” optimism, psychological safety, and the art of making high-quality connections. An MP3 audio version o

GA 616 | Teaching Lean with Noah Waech

By Jessica Bush - January 22nd, 2026

This week’s guest is Noah Waech. Ron and Noah discussed Noah’s experiences teaching lean, what happens when things don’t go as planned, Value Stream Mapping, and more. An MP3 audio version of this episode is available

GA 615 | Radical Product Thinking with Radhika Dutt

By Jessica Bush - January 15th, 2026

This week’s guest is Radhika Dutt. Ron and Radhika discussed OKRs, Toyota Kata, the target mentality, the OHLA puzzle framework, and more. An MP3 audio version of this episode is available for download here. In this episode you&#

GA 614 | Getting Lean to Stick with Joel Hugghins

By Jessica Bush - January 8th, 2026

This week’s guest is Joel Hugghins. Ron and Joel discussed dealing with CAVE people, intellectual property, getting lean to stick, and more. An MP3 audio version of this episode is available for download here. In this episode y

GA 613 | Revealing Hidden Truths with Billy Taylor

By Jessica Bush - January 1st, 2026

This week we’re ringing in the New Year with Billy Taylor. Ron and Billy discussed strategy and KPAs, hidden truths, clarity, being hard on the process, and more. An MP3 audio version of this episode is available for download her

GA 609 | Leveraging Overall Equipment Effectiveness with Caleb Wilczynski

By Jessica Bush - December 4th, 2025

This week’s guest is Caleb Wilczynski. Ron and Caleb discussed Caleb’s experience getting his Master Black Belt with Gemba Academy, the challenges his organization has faced, design engineering, leveraging OEE, and more. An

Leading Through the Paradox: Lessons from James Stockdale

By Ron Pereira - November 6th, 2025

The older I get, the more I find myself reflecting on the many lessons I’ve learned both professionally and, especially, personally. One of these lessons is realizing that the toughest leadership and personal growth moments often com

GA 605 | The Katalyst Framework with Katie Anderson

By Jessica Bush - November 6th, 2025

This week’s guest is Katie Anderson. Ron and Katie discussed Katie’s most recent book, the Katalyst framework she created, her experiences leading trips in Japan, and more. An MP3 audio version of this episode is available

GA 604 | Creating a Culture of Problem Solvers with Sarah Tilkens and Leah Roe

By Jessica Bush - October 30th, 2025

This week’s guests are Sarah Tilkens and Leah Roe. Ron, Sarah, and Leah discussed the problem solver revolution, building trust in yourself and others, working with younger generations, and more. An MP3 audio version of this epis

Continuous Improvement Eliminates Excess Overtime

By Ricky Banks - October 21st, 2025

For decades, overtime has been treated in many organizations as a “badge of honor.” It signals a sign of dedication and sacrifice to “get the job done.” Leaders often view it as a necessary tool to meet deadlines and maintain b

GA 602 | Clues from the Factory Parking Lot with George Pesansky

By Jessica Bush - October 16th, 2025

This week’s guest is George Pesansky. Ron and George discussed taking gemba walks, what we can learn from factory parking lots, the Kano model, and more. An MP3 audio version of this episode is available for download here. In thi

GA 600 | Reflecting on Six Hundred Episodes with Ron Pereira

By Jessica Bush - October 2nd, 2025

This week we’re celebrating our 600th episode. Our Director of Studios Greg Nickell asked Ron about the company’s growth over the years, the challenges we’ve faced, what we hope the next generation will take away from

GA 599 | Coaching Different Personalities with Melissa Sherman

By Jessica Bush - September 25th, 2025

This week’s guest is Melissa Sherman. Ron and Melissa discussed misconceptions about continuous improvement, navigating different personalities, the role coaching plays in change management, and more. An MP3 audio version of this

GA 598 | Making Lean Work with Darren Walsh

By Jessica Bush - September 18th, 2025

This week’s guest is Darren Walsh. Ron and Darren discussed some of the pitfalls he’s seen in continuous improvement, the corresponding countermeasures, his book, and more. An MP3 audio version of this episode is available

GA 595 | Dynamic Work Design with Don Kieffer

By Jessica Bush - August 28th, 2025

This week’s guest is Don Kieffer. Ron and Don discussed the concept of dynamic work design, their individual takes on AI, Don’s book, and more. An MP3 audio version of this episode is available for download here. In this ep

GA 594 | Common Failures in Modern Leadership with William C. Davis

By Jessica Bush - August 21st, 2025

This week’s guest is William C. Davis. Ron and William discussed some defining moments in William’s impressive career, what leaders are doing wrong nowadays, dealing with tricky and uncomfortable situations, and more. An MP

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