Gemba Academy

Lean Government Example: Defect Display Board

By Jon Miller - September 3rd, 2011

Here is a photo I took while on a hike through a state park with some family members one summer. Whether through an individual initiative by a park ranger or as part of a lean government initiative by Washington State, it is a great ex

Knowledge Workers Stand Up for a Healthier Workplace

By Jon Miller - September 2nd, 2011

The use of standing desks by knowledge workers is starting to go mainstream, according to an article by the Wall Street Journal titled Standing Desks Are on the Rise. Focusing mainly on Silicon Valley firms such as Google and Facebook,

Training Wheels

By Ron Pereira - August 30th, 2011

My son, who just turned 5 years old, recently taught me a valuable lesson. Like most young people my boy was itching to take the training wheels off his bicycle. We had told him that Daddy would take the training wheels off this weeke

Lean Kitchen – Fastcap Style

By Ron Pereira - August 24th, 2011

Here’s a great example of lean in action within a non-manufacturing situation! Oh, and for the record, my kids figured some of this stuff out months ago! 😉

Let’s all be friends and focus on making things better

By Ron Pereira - August 17th, 2011

I’ve sensed an unusually strong disturbance in the Continuous Improvement force the past month or so. It seemed to start with the announcement that iSixSigma was about to close their doors. Perhaps I’m partially to blame

The 6T of Daily Kaizen from a Cafeteria in China

By Jon Miller - August 16th, 2011

On the 7th floor of the building that houses our office in Shanghai, China there is a cafeteria. As I queued today a large green board caught my eye. There were 6 clip boards next to a poster extolling something called the “6T pr

Lean: A Life of Mistakes by Cynical, Unreasonable People

By Jon Miller - August 8th, 2011

The more I try to get away from work by reading anything but books on kaizen, lean and continuous improvement, the more it seems I find examples of these anyway. An occupational hazard perhaps. Here are three important lessons from Iri

How to Stop Time

By Ron Pereira - August 8th, 2011

Note from Ron: This is a guest post from James Lawther. Enjoy! Here’s an interesting link for you. It shows the prices of some domestic appliances in the 1950’s. Sixty years ago you could buy: A Sylvania 17 inch black and wh

3 Things You Can Do When Your Manager Doesn’t Support Continuous Improvement

By Ron Pereira - August 2nd, 2011

We lean bloggers like to preach the importance of senior management support as it relates to continuous improvement. To be sure, having senior management support is extremely important and without it the hill to continuous improvement

Respect for Humanity, Now in 3D!

By Jon Miller - July 31st, 2011

Films in 3D have become briefly popular again recently. For someone who has been immersed in thinking about lean and the Toyota Production System, the term 3D is a call to arms for kaizen. Called 3K in Japanese, a workplace or job that

Ambiguous Visual Controls in the Park

By Jon Miller - July 29th, 2011

Walking through a park near Frankfurt, Germany I saw this sign. Checking first to make sure I had not slipped back in time to the 1880s, I snapped this photo. What does it mean? Not reading German, the only way this visual control coul

Questioning the Value of the P-Value

By Jon Miller - July 25th, 2011

The p-value expresses the probability of obtaining a test statistic that is at least as extreme as the one result actually observed, assuming that the null hypothesis is true. The scientific method attempts to disprove the null hypothe

Farewell iSixSigma

By Ron Pereira - July 25th, 2011

As some may have already heard iSixSigma is most likely closing its doors due to its parent company Schofield Media losing its bank financing. A few bloggers and companies selling Six Sigma related products have recently posted their t

Gemba Glossary: Gemba

By Ron Pereira - July 22nd, 2011

Here is the latest Gemba Glossary video focused on the word gemba. If you missed any of the preview Gemba Glossary videos be sure to check them out: Gemba Glossary: 5S Gemba Glossary: 7 Wastes Gemba Glossary: Kaizen Once the video begi

Help! No Management Support!

By Ron Pereira - July 19th, 2011

Most will agree that having top management support is crucial to succeeding at any form of continuous improvement – lean, six sigma, TOC, etc. But what happens when management isn’t behind the employees who are attempting to use le

7 Amish Habits to Make You Lean and Wealthy

By Jon Miller - July 17th, 2011

An article ran one week ago in the Seattle Times, titled “The frugal Amish know about wealth”. The Amish Mennonites are a subgroup of Protestant Christians mostly living in rural communities in parts of USA and Canda. They

Gemba Glossary: Kaizen

By Ron Pereira - July 14th, 2011

Here is the latest Gemba Glossary video focused on the word kaizen. If you missed any of the preview Gemba Glossary videos please be sure to check them out: Gemba Glossary: 5S Gemba Glossary: 7 Wastes And to access more than 165 othe

3 Ways to Break Through Productivity Ruts

By Ron Pereira - July 12th, 2011

We’ve all been there… stuck in rut. Unmotivated. Bored. Possibly even a bit down in the dumps. And, to be sure, when we’re in this dip it’s easy for our personal productivity to hit rock bottom. With this said, here are 3 thing

The New Math of Daily Kaizen

By Jon Miller - July 10th, 2011

The true meaning of kaizen, we like to say at our Institute, is to involve everyone everywhere in making improvements every day. Kaizen is not just about the 5-day rapid improvement events, although these can be great vehicles for brin

Hustle

By Ron Pereira - July 6th, 2011

It’s 12:43 AM and I’ve been in the zone working on some Gemba Academy projects. I can’t explain it… but I love working late into the night from time to time. I do think getting adequate sleep is supremely impo

Great, here comes Mr. “Oh – No!”

By Ron Pereira - June 28th, 2011

As I mentioned in a recent article I had the great honor of meeting Mr. Masaaki Imai, the founder of the Kaizen Institute and author of several lean related books. As it turns out, Mr. Imai knew Mr. Taiichi Ohno – the chief architect

Children's Hospital of Saskatchewan – Getting Lean

By Jon Miller - June 28th, 2011

Here is a great 4-minute Youtube video showing how the Kaizen Institute teams in the USA and Canada applied the lean methodology of Production Preparation Process (3P) in designing a new facility at the Children’s Hospital of Sas

The Importance of Being Columbo

By Jon Miller - June 26th, 2011

During the 1970s I shared one experience in common with Taiichi Ohno. We both watched Colombo on television, dubbed in Japanese. In fact this is something I share with possibly a hundred million Japanese people, so it only goes to show

Need your Website Design Help!

By Ron Pereira - June 26th, 2011

Hi LSS Academy friends! I need your help. We’ve recently launched a new Gemba Academy website and are looking for feedback. The “Product” page is a particularly important page on the site so I’d like to get yo

The COPQ Iceberg

By Jon Miller - June 25th, 2011

S.M Junaid is the Production Manager of Procon Engineering Pvt (LTD) from Karachi, Pakistan. He periodically shares kaizen examples with us. His previous contributions can be found here and also here. Today’s kaizen example is ti

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