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GA 537 | Standing Up a Lean and Six Sigma Program with Gary Cihak

Avatar photo By Jessica Bush Updated on May 3rd, 2026

This week’s guest is Gary Cihak. Ron and Gary discussed what it takes to build a Lean and Six Sigma program, the Job Instruction component of TWI, why 5S isn’t just a series of chores, and more. An MP3 audio version of this episode is available for download here.

In this episode you’ll learn: 

  • The quote Gary likes (2:20)
  • His background and what he’s up to these days (3:04)
  • The early phases and building blocks (5:27)
  • His experience with the Job Instruction component of TWI (6:06)
  • Viewing 5S as more than just a chore (8:18)
  • What Gary is most proud of (13:16)
  • Practical tips for someone new to continuous improvement (15:29)
  • When Gary first “saw the light” (17:11)
  • Advice for when continuous improvement feels like a grind (18:16)

Podcast Resources

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What has your experience been with either building or participating in a new Lean and/or Six Sigma initiative?

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Jessica Bush

Jessica is responsible for the editorial aspects of Gemba Academy’s content, focusing on course materials, podcast production, social media, and other copywriting efforts. An avid advocate of entrepreneurship, Jessica has worked with two technology startups as co-founder and head marketing strategist. Jessica received her BS in Business Administration from Cal Poly San Luis Obispo, with a minor in Music.

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