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This is the worst it’s ever been

By Ron Pereira - February 10th, 2011

I’m typically a glass is half full kind of guy. But I also believe the phrase “This is the worst it’s ever been…” just may be the mission statement successful people and organizations live by. You se

Does Master Yoda Wisdom Contradict Lean Thinking?

By Ron Pereira - February 4th, 2011

In this famous Star Wars Dagobah swamp scene Master Yoda challenges Luke to raise his sunken starfighter with the power of his mind. I’ll Try Luke replies like many of us might when he says, “I’ll try.” Master Yoda then sco

Practice Makes Champions

By Ron Pereira - January 31st, 2011

A few months ago I wrote about my soccer coaching experiences with my daughter’s U7 team. To conclude that article I mentioned we were about to start playing indoor soccer. Well, that indoor season ended Friday night… and I’m hap

Applying Lean at a Food Bank

By Ron Pereira - January 24th, 2011

** Updated Jan 13, 2017 ** It seems the original video linked in this blog article has been removed. Not to worry, we found another great video for you to enjoy! ** Original Post Below ** Hat tip to my friend, and business partner, K

Standardization Video

By Ron Pereira - January 16th, 2011

This video focuses on the extremely important topic of Standardization. It’s also the first video of Gemba Academy’s latest course focused entirely on the lean concept of Standard Work. To learn more about this Standard Wor

My Take on Lean and Six Sigma Certifications

By Ron Pereira - January 13th, 2011

A few days ago I posed the question about whether exam based lean six sigma certifications were legitimate or frauds. As usual, many of you came through with excellent thoughts and comments. Some of you supported the idea, others argu

Exam Based Six Sigma Certifications – Legit or Fraud?

By Ron Pereira - January 12th, 2011

The topic of Lean and Six Sigma Certification is one of the most debated topics in the continuous improvement world. And since I’m never one to shy away from some good old-fashioned debate… I’d like to present the fol

The Best of LSS Academy – 2010 Edition

By Ron Pereira - January 4th, 2011

As we welcome 2011 with open arms I thought I’d take this opportunity to reflect back on the year that was. In 2010 LSS Academy grew far faster than I could have ever expected as we reached more than 11,000 subscribers. Thank you! An

Why Hoshin Kanri?

By Ron Pereira - January 3rd, 2011

In this article we’ll continue our hoshin kanri series. In part 1 of this series we learned what the words hoshin kanri mean… so be sure to check that out if you haven’t already. Let’s Set Some Objectives! As we start 2011 many

Hoshin Kanri: Steel, Needles, Tubes, and Logic

By Ron Pereira - December 6th, 2010

Hoshin Kanri. Have you heard of it? If you’ve been around the lean world you likely have. Well, over the coming weeks I plan to cover the highlights of what hoshin kanri is and how you and your organization might best leverage it. In

The Soccer Coach

By Ron Pereira - November 23rd, 2010

I recently completed one of the most humbling experiences of my life… I coached my daughter’s U7 soccer team. The main challenge for me was that I never played soccer growing up. As such, I had a lot of learning to do before I coul

Web Check-In: Lean or Not?

By Ron Pereira - March 8th, 2009

The Pereira household has been battling flu like symptoms for over a week now. My kids have all had it and most recently my wife got it. I, knocking on wood, have escaped it so far but I am not getting cocky about it! In any event, at

Authentic Continuous Improvement

By Ron Pereira - October 8th, 2008

From time to time a blog article absolutely knocks me out of my chair. This morning was one of those occasions. One of the blogs I always, without fail, read is Evolving Excellence which is written by my friend Kevin Meyer. Today, Kevi

Womack’s Lean versus Ohno’s TPS

By Ron Pereira - September 1st, 2008

Harish, a reader of LSS Academy, recently sent the following question via email. Dear Mr. Pereira, I have been reading your insightful posts on TPS. I also came across your post on VSM. I have a quick question, of all the books I have

Inspired by Phelps

By Ron Pereira - August 17th, 2008

Where were you when history was being made? I was pacing in front of my TV while holding my new born baby and screaming at the top of my lungs as Jason Lezak held off his Australian competitor in the 4x100m Medley Relay. Once it was fi

It’s a Girl!

By Ron Pereira - July 27th, 2008

“Children too are a gift from the LORD, the fruit of the womb, a reward.” ~Psalm 127:3 Yesterday my family was blessed with the arrival of our 4th child, a baby girl. While the births of all my children have been amazing, this one

The Ultimate Productivity System: Zen to Done

By Ron Pereira - July 2nd, 2008

Leo Babauta is the founder of one of the most popular blogs around called Zen Habits (almost 60,000 subscribers as of this article). While he doesn’t write about lean manufacturing, per se, he does touch on many lean philosophies lik

The Spiritual Side of Continuous Improvement

By Ron Pereira - June 26th, 2008

I’m exhausted – both physically and mentally. For the past 5 days I’ve been involved in an extremely intense kaizen. One could even call it a kaikaku – or radical change event. I’ve coached, learned, cleaned, painted, and swe

Entropy, Salmon, and Swimming

By Ron Pereira - June 4th, 2008

A can of soup falls if you drop it, your car tire blows out when a nail punctures it, and eventually my barbeque grill cools down after grilling steaks, even in the hot Texas air. Why is this? Allow me to explain. While these things ar

Eight Reasons Your Lean/Six Sigma Initiative Could Fail

By Ron Pereira - June 1st, 2008

Launching a Lean or Six Sigma initiative signals a move towards operational excellence and a dedication to continuous improvement. Yet, navigating this journey successfully requires awareness of certain critical challenges that are oft

A Lesson in Courage

By Ron Pereira - May 27th, 2008

“Without courage, wisdom bears no fruit.” -Baltasar Gracian Family Vacation Over the Memorial Day weekend my family and I went on a much needed vacation. We normally go to Sea World each summer, but since my wife is almost 8 month

How metrics like OEE often dictate behavior

By Ron Pereira - May 11th, 2008

A reader of the blog asked me the following question via email. I am a production engineer for 3 packaging lines and our overall indicator is overall equipment effectiveness (OEE). Our OEE is calculated using the maximum speed that the

Life is like a bowl of oranges

By Ron Pereira - April 29th, 2008

As I mentioned towards the end of our most recent video the demonstration with the oranges, pebbles, sand, and water can be used to explain a far more important life lesson. Before this, please allow me to thank you for your comments a

One Piece Flow Envelope Stuffing Experiment

10 Benefits of One Piece Flow

By Ron Pereira - March 27th, 2008

There are at least ten reasons one piece flow won’t work. But, I prefer to look at things positively. You know, the glass is half full. With this said, here are 10 benefits of implementing one piece flow. Benefit 1: Improves safety R

A Response to the Video Skeptics

By Ron Pereira - March 24th, 2008

It’s safe to say the kinds words, comments, and emails for my one piece flow video have far exceeded my expectations. While most of the comments and feedback have been extremely positive there have been a few skeptics in the crow

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