May 2009 | Gemba Academy

Old-School Vertical Hierarchies

By Ron Pereira - May 31st, 2009

By: Michael Lombard As the saying goes, I wasn’t born in Texas, but I ran here as fast as I could. When I arrived, I found that the Lone Star State produces some fine beer, specifically, Shiner beer… While I could go on all

9 Ways to Struggle at Hoshin Kanri

By Jon Miller - May 31st, 2009

Hoshin kanri is what happened when Management by Objectives met TQC. In essence it is the thorough application of the PDCA cycle to the strategy development and execution process. There are some unique aspects to hoshin kanri due to th

The Critical Difference Between Defects and Defectives

By Ron Pereira - May 27th, 2009

Today I submit a quick, but extremely important post if you produce a product of any kind. There are two different ways your product can be “bad.” It’s defective First, said product can be defective. This is to say something is w

Knowledge and Thinking

By Ron Pereira - May 25th, 2009

“Knowledge is what keeps the momentum going between dreams and reality.” -Author Unknown I am a firm believer that the “thinking” that occurs while practicing lean manufacturing and six sigma is extremely important. I was remin

Ambiguous Visual Controls: This is Elite Access

By Jon Miller - May 22nd, 2009

Thanks go out to Bill Sampson, a lean six sigma consultant and friend of mine for snapping this photo of an ambiguous visual control in an airport boarding area. This attempt at visual management raises more questions than it answers.

Bill Waddell on American Manufacturing

By Ron Pereira - May 21st, 2009

I don’t pretend to be an “economic guru” by any means… honestly it all makes my head hurt a bit. I did, however, thoroughly enjoy reading Bill Waddell’s thoughts on the state of manufacturing in America &#

Tsurube System: How to Flow through Shared or Batch Equipment

By Jon Miller - May 20th, 2009

One of the inevitable consequences of 5S activity is that you find out that you don’t need some of the things you have, and that you don’t have some of the things you need. More often than not, you also find things you have

5S Red Tag Event for this Website

By Jon Miller - May 17th, 2009

Thanks to a reader’s timely comment, I am happy to share with you some news about some accelerated change to our blog. “The site looks like it needs a red tag event!” said Shaun. Right you are! What surprised me was t

Toyota Stock Watch: Edition 1

By Ron Pereira - May 17th, 2009

John Hunter recently commented that he owns some Toyota stock. And since I value John’s wisdom I decided to take a look at the TM chart to see what it looked like. Now, before I go any further, let me be crystal clear… I am not off

I am sorry

By Ron Pereira - May 14th, 2009

I am sorry. These three words have been ringing about in my mind for the past week or so. No, I didn’t do anything terrible… in other words I am not personally sorry for anything. The reason these words have been stuck in mind is b

Month: May 2009