Lean

1685 Articles

How I Sustain a Clean PC Desktop

By Ron Pereira - August 27th, 2010

Have you ever heard the stories of how the air conditioning repair man often has air conditioning problems at home? Or how the plumber’s wife is constantly after him to fix the leak under the sink? Well, I can relate. You see, if

Lean Blogging – There’s an app for that!

By Ron Pereira - August 24th, 2010

If you are an iPhone user you’re going to want to download the 100% free Lean Daily app. It’s extremely cool as it consolidates the latest posts from your favorite lean blogs into one convenient app. Here is a summary of th

Whom shall we serve?

By Ron Pereira - August 18th, 2010

Lot, a reader of LSS Academy, recently sent the following question in. “We are actually starting lean six sigma in our bank and I am in charge of the central processing unit of the HO. I am getting a bit confused as to who I shou

Management Improvement Carnival #106

By Jon Miller - August 10th, 2010

The Management Improvement Carnival is a roundup of recent articles of interest on that subject. John Hunter has invited me to host Carnival #106. Read all past episodes here at the Curious Cat blog. I’ve not been able to enjoy c

Wrong on So Many Levels

By Jon Miller - August 6th, 2010

Even as Apple’s stock price rises thanks to their star products and skill at supply chain cost control, chief supplier Foxconn Installs Antijumping Nets at Hebei Plants. Anti-jumping nets? Having built safety nets along its emplo

5S or 6S… which should it be?

By Ron Pereira - August 4th, 2010

I was recently asked the following question by a continuous improvement practitioner: “Should we make safety the 6th S, thus calling it 6S instead of 5S?” I offered my two cents but rather than sharing my thoughts at this time I am

Quadrillions of Dollars in Savings?

By Jon Miller - August 2nd, 2010

Here’s a very encouraging article about using GE’s continuous improvement expertise, specifically the Energy Treasure Hunt, to reduce wasted resource, environmental impact and cost: GE and EDF Partner on “Treasure Hun

Gettin’ Jiggy With It

By Ron Pereira - August 2nd, 2010

I’ve been doing a tremendous amount of classroom training the last few weeks. To be more precise, over the last 14 days I’ve taught more than 40 people everything from hypothesis testing to the different types of pull systems used

How to Determine Cycle Time, Takt Time, Lead Time

By Ron Pereira - July 20th, 2010

Vaibhav, a reader of Gemba Academy’s blog, emailed us the following question. Can you please help me understand the definitions for the following terms? Cycle Time Manufacturing Lead Time TAKT Time Inventory Turns Your help to c

Multiple Grey spheres with one red sphere in the cluster representing an abnormality

5S Isn’t About Cleaning, Straightening, or Standardization

By Ron Pereira - July 19th, 2010

Quick question for you… what’s the true purpose of 5S (or 6S)? Go ahead and answer in your head or out loud. Now, if you’re close enough to some colleagues ask them the same question. Go on, I’ll wait. Great. Now that we have s

Visualizing the Water Level

By Jon Miller - July 8th, 2010

One of the simplest and most powerful visual controls is the horizontal line. Placed strategically above a stack of inventory, across a graph plotting daily quality performance or even to indicate a safe height clearance for vehicles,

Free 7 Quality Control Tools Overview Training Video

By Ron Pereira - July 1st, 2010

Quality control can take a lifetime of learning to master, but Gemba Academy is here to help you get started with our free 7 quality control tools overview training video. Contrary to what some think, lean-thinking companies are very c

Summer Seminars in Shanghai

By Jon Miller - June 28th, 2010

This summer I am working from our Shanghai, China office. My team here has signed me up to lead some seminars. Our China team hosts lean discussion groups they call “salons” so I am looking forward to participating in one o

Leaders Who Think Across Silos

By Jon Miller - June 5th, 2010

A Newsweek article titled ‘Know What You Don’t Know’ interviews Cisco Systems CEO John Chambers and plumbs his insights into the futre of leadership. One passage caught my eye in paticular: You came out of law school

Good Fortune Deceives, but Bad Fortune Enlightens

By Jon Miller - June 3rd, 2010

Previously we made an analogy between King Pyrrhus and Toyota’s cost of victory in the battle for sales volume. I recommend the Classics once again as a source of wisdom for leaders. In the most challenging of times they could be

3 Practical Ways to Immediately Reduce Costs

By Ron Pereira - June 1st, 2010

No matter if business is good or bad one thing is for certain… you, and those you work with, should be laser focused on cost reduction. Now be honest, when you read the words cost reduction was the first thing that popped into your m

The Original Kamishibai

By Jon Miller - May 25th, 2010

By pure chance I came across a book on display at the local public library titled Manga Kamishibai: The Art of the Japanese Paper Theater by Eric P Nash. It is a history of the paper theater art form from the 1930s to modern times. The

The Most Important Aspect of Kaizen

By Ron Pereira - May 20th, 2010

I recently facilitated a SMED kaizen event. Over the years I’ve been fortunate enough to facilitate events all over the world. But this event was different. Very different. You see this kaizen event was in France and short of two tea

The Most Important Muda Walk

By Ron Pereira - May 19th, 2010

We lean advocates often talk about going to gemba, or the place the work is done, in order to see what is actually happening. We also refer to the process of walking in order to seek out waste as going on a muda walk. Muda, for those t

3 Tips for Continuous Improvement Success

By Ron Pereira - May 10th, 2010

I recently wrote about the Long and Winding Road of P90X and Continuous Improvement. In this article I want to share some ideas for how to approach things such as workout programs and continuous improvement as they are surprisingly sim

The Long and Winding Road

By Ron Pereira - May 3rd, 2010

As I come up on the 90th day of my P90X workout program I can’t help but compare the situation to the continuous improvement journey. You see, by definition, the P90X program is meant to get you into top shape within 90 days. And, le

Ten Tips for Better Facilitation

By Jon Miller - April 18th, 2010

Facilitation is the art of guiding but not leading, bringing learning but not lecturing, engaging but not directing. Coming from the Latin facilitar meaning “to make easy” the role of the facilitator is not to do for others

How to Calculate Process Cycle Efficiency

By Ron Pereira - April 15th, 2010

We’ve received several questions related to how to calculate Process Cycle Efficiency (PCE) over on our most popular blog article of all time: How to Create a Current State Value Stream Map. And while I have written on this PCE t

What do you think of this picture?

By Ron Pereira - April 15th, 2010

My family and I recently took a road trip.  During a stop at a restaurant I came across this sign in the restroom (click picture to enlarge it). I’m curious to hear your thoughts on whether you think this is a weak or strong con

LSS Academy Now on LinkedIn

By Ron Pereira - April 12th, 2010

I’m happy to announce that LSS Academy is now on LinkedIn. We’ll obviously continue to roll strong here on the blog… but there seems to be something something special about LinkedIn when it comes to generating buzz ab

Start your improvement training today.