Lean Archives | Page 60 of 68

The Cost of Searching

By Ron Pereira - March 17th, 2009

Studies have shown that the average person can spend around 30 seconds every 5 minutes of their working day searching for something. That’s not too bad… or is it? Consider This Well, if you consider that this is 30 seconds out of a

It’s Officially On: Gemba Academy Launches

By Ron Pereira - March 15th, 2009

Note, this post was originally written on March 15, 2009. See what Gemba Academy looked like back then. After many, many hours of PDCA (plan, do, check, act) the time has finally arrived for Gemba Academy to officially open its doors f

Gemba Academy Preview: Calculating Takt Time

By Jon Miller - March 15th, 2009

Gemba Academy opens for enrollment on Monday March 16th, 2009. In the coming months we will offer online training on topics on a wide range of business excellence topics from lean manufacturing, project management, six sigma and other

"Lean Factories Find It Hard to Cut Jobs"

By Jon Miller - March 9th, 2009

…even in a slump, or so says an article in today’s Wall Street Journal. It’s an unfortunate title with a collection of half-truths about lean manufacturing, some contradictory, that leaves one unsure at the end whethe

Web Check-In: Lean or Not?

By Ron Pereira - March 8th, 2009

The Pereira household has been battling flu like symptoms for over a week now. My kids have all had it and most recently my wife got it. I, knocking on wood, have escaped it so far but I am not getting cocky about it! In any event, at

Spreading the Gospel with Web Video

By Ron Pereira - March 5th, 2009

Man, who would have thought a video I shot at around midnight with a crappy digital camera and some shop lights from Home Depot clipped to a step ladder – yes that’s exactly how I did it! – would be watched more than

The Art of Giving Instructions

By Ron Pereira - March 3rd, 2009

So, it would seem that the conversation between cake maker and customer went something like this. Cake Making Employee: Hello, how can I help you? Customer: I would like to order a cake for a going away party this week. Cake Making Emp

Stop Shining… Clean to Inspect

By Ron Pereira - March 1st, 2009

The third S, in 5S, is commonly referred to as shine. A more accurate translation of the original Japanese word – seisou – is probably scrub or sweep. But shine works as well. Missing the Point But here’s the thing. Most people c

The Complete Meaning of Shitsuke

By Ron Pereira - February 22nd, 2009

There are some Westerners (Americans, Europeans, etc.) who get all bothered when lean folks use too many Japanese terms. So these people go on about how it’s “Policy Deployment” and not “Hoshin Kanri” or it’s “Continuous

Free Introduction to Lean Video

By Ron Pereira - February 18th, 2009

Here is part one of our first Gemba Academy video. To see the complete and full screen version – in high definition – please visit our main site. Stay tuned for more free videos in the coming weeks.

Gemba Academy: Improvement Learning, Improved

By Ron Pereira - February 14th, 2009

Let me start with three words: passionate, ecstatic and enthralled. Passionate is the perfect word to describe how I feel about continuous improvement. While ecstatic best describes my joy at being able to share some exciting news with

7 Ways to Reduce Energy Cost

By Jon Miller - February 13th, 2009

Earlier this week Ron Pereira wrote about 7 ways to reduce costs in his blog. He ht a nerve and kicked up quite storm of more than a dozen comments when he suggested that frequent flyer miles be saved by the company and redeemed to red

Genchi Genbutsu: Do You Really Understand It?

By Ron Pereira - February 13th, 2009

If you’ve read this blog – or really any other lean related publication – you’ve likely heard the phrase genchi genbutsu used many times. “Data is of course important in manufacturing, but I place the greatest emp

Is Pottery Barn Lean?

By Ron Pereira - February 11th, 2009

We’ve had the same couch for about 8 years. I love it. It’s one of those huge sectionals with the “captain’s chair” in the middle. I’ve watched my Buckeyes win a National Championship while sitting on this couch. I’ve als

Don’t Touch the Fish. Because…

By Jon Miller - February 6th, 2009

The last time I was in Japan, I was amused by a sound byte on the radio news. The Tsukiji fish market decided to close their doors to visitors because, “No matter how many times we tell them, they don’t listen.” In th

The Best Investment Advice

By Ron Pereira - January 26th, 2009

Note: This is the 400th article here on LSS Academy! I’ll take some time to reflect on this in the near future. But for now, I have a far more important topic to discuss. Read on. Times are tough. Real tough. You may have recently lo

5 Ways Google Can Avoid Eliminating 100 Jobs

By Jon Miller - January 15th, 2009

Is eliminating 100 badly needed jobs in Detroit in the midst of an economic recession evil?. Or is it just business? It depends whether your company name starts in go and ends in ogle. If Google’s motto was “don’t be

5 Tips for Video Taping Others

By Ron Pereira - January 14th, 2009

I’ve recently been involved with a SMED (single minute exchange of dies) kaizen event. The event itself was extremely effective and tons of fun… and while I could share the specifics of the event with you I won’t. Instead, I want

Conveyance is the Shadow of Information

By Jon Miller - January 14th, 2009

Shigeo Shingo, the granddaddy of lean thinking industrial engineers once wrote, “Time is the shadow of motion” and a lot of other things that sound more cryptic than they should thanks to the wonders of inadequate translati

SNED – Single Night Exchange of Domiciles?

By Jon Miller - January 11th, 2009

Normally SMED in lean talk stands for single minute exchange of dies. Shigeo Shingo, industrial engineering consultant to Toyota wrote a book about this methodology and it has made possible small lot production and the reduction of los

Hospital Improves Patient Flow: 90% Seen in Under 60 Minutes

By Jon Miller - January 6th, 2009

There is a small hospital in Hiroshima, Japan which has been practicing the Toyota Production System for a few years. The Ideshita Clinic neurology and internal medicine hospital that was established in 1992 and has 170 employees. They

Virtual Factory Tours on YouTube

By Jon Miller - January 4th, 2009

Keep your chin up, global manufacturing! Even though new factory orders dipped recently to record lows, there is plenty of reason to be positive. We are near the bottom. There may be another 6 months of tough times but it will be a slo

Let’s Do Kaizen, Not Kaizan

By Jon Miller - December 23rd, 2008

It doesn’t really matter how you pronounce the Japanese word for continuous improvement through total involvement and a focus on the elimination of waste, variability and overburden. The word is kaizen, but you can call it kaizan

Answers to Lean Thinking Crossword Puzzle #1

By Jon Miller - December 20th, 2008

Spoiler alert! The answers to Lean Thinking Crossword Puzzle #1 are below. Here are the questions. Seven down is a bit of a pun, with the American spelling of cheque. Across 1. A pillar creates this between man and machine 2. Absolutel

Lean Thinking Crossword Puzzle #1

By Jon Miller - December 19th, 2008

Here is a quiz we used as a review of lean knowledge for the team on the Gemba tour at the end of the week. Some of these are easy and others are tricky. If you figure it out go ahead and put the answers in the comments section. To

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