Lean Archives | Page 61 of 68

Seek and Destroy (Muda)

By Ron Pereira - December 18th, 2008

(electric guitar plays) Alright! Scanning the scene in the city tonight We’re looking for you to start up a fight There’s an evil feeling in our brains But it’s nothing new you know it drives us insane. Back in the Da

Field Report from Gemba Tour #62, Part 4

By Jon Miller - December 18th, 2008

Today was day-long visit to a company who is 13 years on their lean journey. The many valuable points of learning were a mixed bag of lean principles, practical advice and seeing systems in action. We saw many world class examples of l

Field Report from Gemba Tour #62, Part 3

By Jon Miller - December 17th, 2008

Today was the Toyota plant tour day of our Japan Kaikaku Experience #62. I noticed a lot more things made of Creform, both inside and outside of the factory. Outside there was a bizarre blue trellis for vines to grow on, a conspicuous

Field Report from Gemba Tour #62, Part 2

By Jon Miller - December 16th, 2008

I have seen the future of logistics, and it is green. Today we visited a distribution center that supplies Toyota. The lean logistics system supports multiple deliveries to the assembly plant each hour using mixed loads, milk runs, kan

Field Report from Gemba Tour #62, Part 1

By Jon Miller - December 15th, 2008

The last few weeks haven’t been very productive ones for writing blog articles due to travel between the US, UK and Japan. However the interaction with clients and changes in scenery have been good stimuli for future article idea

Bathroom Lean

By Ron Pereira - December 9th, 2008

Here’s a fun question for all you male lean thinkers – in order to streamline the morning bathroom practice of showering, shaving, and brushing your teeth – what is the “leanest” way to go about it. Do eac

If Blame Helped Solve Problems…

By Jon Miller - December 5th, 2008

…the interview with Newt Gingrich on Fox News would be a brilliant way to get the Detroit automotive companies out of the trouble they are in. Here is Newt Gingrich taking the bait and laying the blame, making a troubling and com

$34,000,000,000

By Jon Miller - December 2nd, 2008

Sigh. Chrysler wants $7 billion. They asked Congress for this taxpayer money in a 14-page document. I bet they could do it for $500 million if they only took the time to give the PDCA wheel a few turns and put their proposal on a singl

PDCA is About Not Telling Lies

By Jon Miller - December 1st, 2008

This circle doesn’t lie. In fact one could say that used properly, it is a truth-generator. In a section discussing problem solving, experimentation and PDCA, the book Extreme Toyota by Emi Osono, Norihiko Shimizu and Hirotaka Ta

With Competitors Like These, Who Needs a Winning Business Strategy?

By Jon Miller - November 27th, 2008

Larry, Curly and Moe go to Washington image credit: Wall Street Journal As we are grateful this Thanksgiving holiday for all hard diligent public servants, executives and working men and working women who do their best to keep our econ

It’s a Lousy Time to Implement Lean

By Jon Miller - November 25th, 2008

Author, teacher and our friend Bob Emiliani from the Center for Lean Business Management pointed pointed out an inaccuracy in my post from Sunday on how the Big 3 automotive companies should follow Toyota’s path through bankruptc

The Big 3 Must Follow in Toyota’s Footsteps to Survive

By Jon Miller - November 23rd, 2008

The Big 3 automotive companies must follow in Toyota’s footsteps to survive. There are three things that need to happen for General Motors, the Ford Motor Company and Chrysler to avoid becoming case studies in how not to run glob

Helping our Friend from Down Under: Part Two

By Ron Pereira - November 21st, 2008

If you had one story to “sell” lean or six sigma to over 1,000 employees what would you say? Well, that’s precisely the situation our friend Gail is facing Down Under. To get the full history of Gail’s story please check out pa

Helping our Friend from Down Under: Part One

By Ron Pereira - November 18th, 2008

Here’s how cool blogging is. A week or so ago I got an email from Petri, a lean practitioner in Finland. His question was so good it inspired this post which stirred up some excellent discussion. Last night we received another commen

Pyramid Inspire our Lean Transformations

By Jon Miller - November 11th, 2008

It’s not every day that the commute to the shop floor takes you past one of these. What the ancients knew in building pyramids, we can learn from and be inspired by them when undergoing lean transformations and when making major

Goat Karma: Today's Most Unexpected Thing

By Jon Miller - November 10th, 2008

An artists rendition of goats crossing the highway over a sky bridge: Didn’t have a camera, unfortunately. The funny thing about bridges is that if you build them, people will tend to cross them, once they have the need to get to

The Future of Kaizen at Toyota is Epic

By Jon Miller - November 7th, 2008

Despite is vaunted Toyota Production System, culture of kaizen and a line up of fuel-efficient vehicles Toyota Motors is being hit hard by the crisis affecting the automotive manufacturers. In addition to slowing demand due to high gas

How Do You Measure Success?

By Ron Pereira - November 5th, 2008

I recently received the following question from Petri, a reader of LSS Academy. The issue I wanted to contact you about was if LSSA has ever done work on measuring lean success? I am not sure if there are any tools which are used in th

Workforce Training is Not a Quality Management System

By Jon Miller - November 4th, 2008

There are many reasons to love the Boeing Company. They are a pillar of the community, a significant local employer, an innovator in bringing lean to the aircraft industry as well as to local non-profits, and they enable global consult

Management Improvement Carnival #46

By Ron Pereira - November 3rd, 2008

I have the honor of hosting the 46th edition of the management improvement carnival. So without further delay here are some of my favorite articles from the past few weeks. Kevin Meyer, of Evolving Excellence fame, recently traveled

7 Leadership Lessons from a Mountain Goat

By Jon Miller - November 2nd, 2008

What can we learn from a mountain goat? You can learn something useful from practically any picture, scene or situation if you are observant. Here are seven leadership lessons from a mountain goat. 1. Stay fit. These 200 lb beasts sure

Office 5S Video: Too Much or Too Little?

By Jon Miller - October 27th, 2008

Cheers jeersfrom across the internets as the Wall Street Journal gives prime time coverage to our beloved lean management principles sort, straighten, sweep, standardize and sustain, otherwise known as 5S. Kyocera’s North America

The Spooky Resemblance of GM, Ford and Chrysler to Zombies

By Jon Miller - October 25th, 2008

This week families across the United States celebrate the pagan festival of the harvest and visitation by the dead. They place hollowed-out and glowing gourds and gruesome decorations in their homes. Their children go out to harvest sw

What Tool of Lean Manufacturing Do You Use First?

By Jon Miller - October 23rd, 2008

Today we received a question from Konrad, one of our readers, on how to implement lean manufacturing (LM). He asked: I tried to find if there is a particular way to implement LM. I found only this: 1. Factory tour & meeting with m

System Toyota Of Production: TPS or STOP?

By Jon Miller - October 21st, 2008

Another way to think about lean manufacturing is that it is a system of stopping: no more waste, variation or overburden, just the value the customer wants at the right speed, quality and cost. The classic TPS house comprised of the pi

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