Lean Archives | Page 67 of 68

The Hardest of the 5S’s

By Ron Pereira - March 27th, 2007

I recently heard the best explanation of which of the 5 S’s is the toughest to master. Many say how hard sorting all the rubbish is… others say that sustain is without a doubt the hardest.Both of these common responses are

The Cat is Back!

By Ron Pereira - March 25th, 2007

The Cat is back! My blogging pal KT Cat, over at The Scratching Post, has thrown out another hot sports opinion related to his (or her) negative experience with Lean Six Sigma. I must admit I like to read this feline’s stuff a

North American Manufacturing

By Ron Pereira - March 21st, 2007

I recently read an interesting article related to manufacturing in North America. Here are some interesting quotes for those wanting the abbreviated version: “But CMP, which opened its first U.S. manufacturing operation just north of

Introducing SPACER

By Ron Pereira - March 18th, 2007

Tonight I want to introduce one of the best tools available to ensure you have a good meeting or training class. The technique I am referring to is called SPACER. It stands for: Safety Purpose Agenda Conduct Expectations Roles It sound

The Mysterious Process Cycle Efficiency

By Ron Pereira - March 15th, 2007

A key metric used by Lean practitioners is Process Cycle Efficiency (PCE). You may also hear it called Value Added Ratio. When used in conjunction with a Value Stream Map, PCE is calculated as follows: Value Add Time / Production Lead

Confused about Waste

By Ron Pereira - March 13th, 2007

A while back I wrote about how I felt waiting was the worst of the 7 wastes. OK, so being trapped on an airplane may have influenced that post a bit but I bring it up since I outlined the 7 (or 8 depending on whose book you read) deadl

TPS and Family Time

By Ron Pereira - March 11th, 2007

For some reason a book I had never read, and should have read many years ago, is the masterpiece The Toyota Way by Jeffrey Liker. Well the drought is over as I am presently devouring the book. It is a good book so far (I’m in chapter

Get on your Knees

By Ron Pereira - March 9th, 2007

I just read Mike Wrobleski’s recent post on leadership. It was good but actually sparked another thought in my mind related to a previous post he made some time ago after he went to the, oh I pray I get to go one day, Japan Kaikaku E

Lean Six Sigma Hot Sports Opinions

By Ron Pereira - February 26th, 2007

It seems “Lean Six Sigma” has been on the minds of some bloggers lately. There was a great discussion over at the Gemba Research blog here. I saw Rob commented on the topic here. Last, but certainly not least, the folks at the Scra

Once a Month Cooking – Lean or Not?

By Ron Pereira - February 23rd, 2007

A few posts ago I went on about my Sensei wife. I told you how she was teaching my kids about lean concepts, etc. Well, I must be fair and balanced with my blogging and need to confess something to you all. Tonight, my beautiful wife i

Value Stream Mapping Confusion

By Ron Pereira - February 21st, 2007

When drawing value stream maps there can be confusion regarding the different “times” that are measured and, in some cases, calculated. I recently came up against this myself and thus want to share some tips with you all. Cycle Tim

Japanese Words

By Ron Pereira - February 20th, 2007

Over the years I have heard American and European employees from many companies grumble when hearing Japanese words. This is most apparent during Lean training. Personally, I feel it is extremely important to use the Japanese names for

My “Sensei” Wife

By Ron Pereira - February 20th, 2007

My wife is the best. As I have to travel some for my work she takes care of the house, kids, dogs, and pretty much anything else you can imagine without me around to yell at… I mean without me to help, of course.Well, in an attempt t

Two Bin Kanban

By Ron Pereira - February 15th, 2007

A two bin kanban is one of the most popular kanban systems due to its simplicity. The basic idea is an operator will get the material they need from one of the bins while the other bin is being refilled. When things are working properl

Why Some Lean Six Sigma Programs Fail – Part 2

By Ron Pereira - February 12th, 2007

In part 1 of “Why Lean Sigma Programs Fail” I discussed “activity centered programs.” Now I will introduce the alternative to ACP’s – results driven programs. Very simply stated RDP’s, as I will call them, aim for measura

Why Some Lean Six Sigma Programs Fail – Part 1

By Ron Pereira - February 11th, 2007

If you have not read the Harvard Business Review on Change I highly recommend it. It is a series of case studies focused on change management. One of the case studies is called, “Successful Change Programs Begin with Results” by Ro

Waiting

By Ron Pereira - February 10th, 2007

If you pick up any book about Lean or attend a Lean training course you will likely hear how overproduction is the mother of all wastes. OK, in the truest sense it probably is… especially for those that manufacture any type of produc

Lean Lexicon

By Ron Pereira - February 8th, 2007

I was fortunate enough to receive training from Gemba Research which was excellent and I highly recommend them, as I have stated before. But I would be doing the nice people over at Lean Enterprise Institute an injustice if I didn’t

Stop the Finger Pointing!

By Ron Pereira - February 7th, 2007

I despise, from the deepest pit of my being, the blame game that occurs within so many companies that manufacture products – any product. This problem is sadly amplified in western companies. It typically goes something like this, �

Standard Work

By Ron Pereira - February 6th, 2007

Since the mission of this blog is to offer ideas for how to align the strengths of both Lean Manufacturing and Six Sigma I wanted discuss a topic I firmly believe all continuous improvement practitioners should practice. This topic is

Electronic Kanban

By Ron Pereira - February 3rd, 2007

Here is a question for all the Lean gurus out there. Is “Electronic Kanban” an oxymoron? I have my own opinion but would like to hear yours.

The Toyota Way

By Ron Pereira - January 27th, 2007

The Toyota Way

The Forgotten M’s

By Ron Pereira - January 26th, 2007

Those familiar with lean manufacturing have likely heard the word muda many times. Muda is the Japanese word for waste and is the enemy of us all whether we know it or not. Strangely enough muda is not the only enemy of a lean system.

Cupholders

By Ron Pereira - January 22nd, 2007

In my recent Lean Lunch blog I referenced the Kano Model. I received some questions on what this model was all about so thought I would shed some light on it this evening. By the way, if there is a topic you would like me to discuss pl

Motorola misses Badly

By Ron Pereira - January 20th, 2007

I just read an article stating that Motorola, the #2 maker of cell phones in the world, is preparing to cut 3,500 jobs. Motorola reported a 48% drop in fourth-quarter profit as margins in its handset business collapsed. Folks, 48% is a

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