Lean

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Taiichi Ohno Interview Video Footage

By Jon Miller - March 13th, 2017

This week I found a five-minute YouTube video excerpt featuring Taiichi Ohno. It is a television program about the revolutionary productivity Ohno achieved at Toyota. It is from the late 1980s. Taiichi Ohno is interviewed in what lo

GA 153 | From Tiffany & Co. to Toyota with Josh Sanchez

By Jessica Bush - March 9th, 2017

This week’s guest is Josh Sanchez, a continuous improvement practitioner with a fascinating background. Josh worked for Tiffany & Co. before landing a job at Toyota, and is now transitioning into a healthcare role. Ron and J

Respect for People and Workbenches of the Mind

By Jon Miller - March 6th, 2017

Lean cultures accomplish the most good with the least time and resource through continuous improvement and respect for people. Compared to continuous improvement, there is less evidence to prove that respect for people directly affect

GA 152 | TWI, Kata, and Respect for People with Skip Steward and Brandon Brown

By Jessica Bush - March 2nd, 2017

This week’s guests are Skip Steward and Brandon Brown. We had the pleasure of interviewing them while attending the KataCon/TWI Summits in San Diego. They both shared a lot of valuable insight with us regarding TWI, Kata, Respec

The Inner Game of Continuous Improvement

By Jon Miller - February 27th, 2017

Five-time Superbowl winner Tom Brady credits reading The Inner Game of Tennis by Tim Gallwey for helping him overcome anxiety and self-doubt, and to keep winning. I read the book looking for parallels and general lessons that could

GA 151 | The Obstacle Is the Way with Ron Pereira

By Jessica Bush - February 23rd, 2017

This week Ron discusses The Obstacle Is the Way: The Timeless Art of Turning Trials into Triumph by Ryan Holiday. It’s a fantastic book based on stoicism, with a particular focus on Marcus Aurelius. All lean thinkers can benefit

What’s Another Word for “Problem”?

By Jon Miller - February 20th, 2017

What’s another word for “problem”? Opportunity? Situation? How about challenge? Whenever I hear this question, it’s an indication of a cultural problem. Unlike in lean organizations, bad things follow the discov

McProcess

By Steve Kane - February 17th, 2017

I recently saw the movie “The Founder”— the story of Ray Kroc and the McDonald’s empire. The movie does a good job of illustrating what one can do with the right opportunity, enough drive, and a lot of moral flexibility. We’l

GA 150 | How to Respect Diversity with Mike Brett

By Jessica Bush - February 16th, 2017

This week’s guest is Mike Brett, a lean thinker from the UK. Ron and Mike talked about the diversity of Mike’s company, their journey with Hoshin Kanri, and a special lean card game that Mike created. An MP3 version of this

Review of Leading with Lean by Philip Holt

By Jon Miller - February 13th, 2017

Leading with Lean: an Experience-based Guide to Lean Transformation, by Philip Holt, aims to provide current or aspiring lean leaders with experience-based insights and steps to ensure that others in the organization are turned on a

pella impervia windows lean home

Mother Nature Takes On the Lean Home

By Kevin Meyer - February 10th, 2017

A few months ago I told you how my wife and I had found a mid-century remodel project only a couple blocks away from where we currently live.  We wanted to create a “lean home” – smaller with a simple layout, less st

GA 149 | How to Teach TWI with Jamie Parker

By Jessica Bush - February 9th, 2017

This week’s guest is Jamie Parker, an avid lean thinker and past podcast guest who recently participated in our first live training class. Jamie and Ron reflected back on the class, which centered around  the Job Instruction co

A Pithier Name for the 8th Waste

By Jon Miller - February 6th, 2017

An article in Popular Science introduced some interesting research how to activate your brain’s ability to learn. The findings can be read as an interesting neuroscience-based argument in favor of daily stand up meetings, follow

TWI Job Instruction Course – Behind the Scenes

By Ron Pereira - February 3rd, 2017

We’re breaking new ground at Gemba Academy this week as we run our first “live” training class.  Specifically, 10 students (9 after the flu took one out of commission on Tuesday) have come together here in the DFW ar

GA 148 | How to Create Your Vision with Paul Hill

By Jessica Bush - February 2nd, 2017

This week’s guest is Paul Hill, a longtime lean thinker with a diverse background. Ron and Paul discussed implementing lean from different angles and the challenges that can arise. An MP3 version of this episode is available for

Three Management Lessons from the 2016 NFL Season

By Jon Miller - January 30th, 2017

After about a 20 year hiatus, I have enjoyed following the game of American football closely over the past two years. Go Hawks! Watching how teams hire and fire coaches, build their rosters and manage their seasons is almost more int

GA 147 | How to Succeed at Value Stream Mapping with Beau Keyte

By Jessica Bush - January 26th, 2017

This week’s guest is Beau Keyte, an author and performance improvement coach with an impressive background. Ron and Beau discussed both editions of The Complete Lean Enterprise, the evolution of Value Stream Mapping, and more. An

Amps, Watts, Volts, Ohms and Lean Effectiveness

By Jon Miller - January 23rd, 2017

The most thoughtful questions that I have received from senior leaders regarding the health of their organization’s lean transformation have little to do with the methods, tools and lean practices themselves. Nor are these ques

How Do I Teach My Team?

By Steve Kane - January 20th, 2017

I like to think that a large part of a leader’s job is to teach, coach, mentor and inspire.  And, working for people who do this well is often a great experience.  The trouble is that there is typically little, if any, training

GA 146 | How to Innovate with Geoff Cox

By Jessica Bush - January 19th, 2017

This week’s guest is Geoff Cox, a Production Manager for a high-tech laser measurement company. Ron and Geoff talked about innovation, specifically how Geoff and his team go about generating and implementing new ideas. An MP3 ver

To Close an Engagement Gap, Bust Out a Myth

By Jon Miller - January 16th, 2017

We think of myths as commonly-held ideas or beliefs that are in fact not true. We even watch as Myth-busters test out and disprove popular myths. Why then would myths be the key to saving the world? Before myths were false, they were�

A Time to Read and Reflect

By Kevin Meyer - January 13th, 2017

It’s that time of the year when we reflect on the past and plan for the future.  An arbitrary time, which has always bothered me.  We should really be doing this in a continual fashion.  I try, with daily, monthly, and quarter

GA 145 | How to Grow as a Lean Leader with Edward Gemin

By Jessica Bush - January 12th, 2017

This week’s guest is Edward Gemin, a lean consultant with a background in the automotive and appliance industries. Ron and Edward discussed Edward’s lean journey, including past projects and other lean experiences. An MP3 v

The Political Economy of Fitness

By Jon Miller - January 9th, 2017

As often happens this time of year, the Wall Street Journal editorialized on the physical fitness (or lack thereof) of Americans with a brief history of humankind’s desperate attempts to stay fit. In essence, the article demonst

The Obstacle is the Way

By Ron Pereira - January 6th, 2017

Our actions may be impeded, but there can be no impeding our intentions or dispositions. Because we can accommodate and adapt. The mind adapts and converts to its own purposes the obstacle to our acting. The impediment to action advanc

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