Manufacturing

463 Articles

How Do I Teach My Team?

By Steve Kane - January 20th, 2017

I like to think that a large part of a leader’s job is to teach, coach, mentor and inspire.  And, working for people who do this well is often a great experience.  The trouble is that there is typically little, if any, training

GA 146 | How to Innovate with Geoff Cox

By Jessica Bush - January 19th, 2017

This week’s guest is Geoff Cox, a Production Manager for a high-tech laser measurement company. Ron and Geoff talked about innovation, specifically how Geoff and his team go about generating and implementing new ideas. An MP3 ver

GA 145 | How to Grow as a Lean Leader with Edward Gemin

By Jessica Bush - January 12th, 2017

This week’s guest is Edward Gemin, a lean consultant with a background in the automotive and appliance industries. Ron and Edward discussed Edward’s lean journey, including past projects and other lean experiences. An MP3 v

GA 142 | How to Engage People with Jess Orr

By Jessica Bush - December 22nd, 2016

This week’s guest is Jess Orr,  a Six Sigma Black Belt at WestRock, a large packaging company. Ron and Jess discussed Jess’s Toyota background and the importance of employee engagement. An MP3 version of this episode is a

GA 141 | Practicing Continuous Improvement in Japan with Zuhara Chavez

By Jessica Bush - December 15th, 2016

This week’s guest is Zuhara Chavez, an Industrial Engineer and PhD student. Zuhara is currently living in Japan, researching mapping tools and other continuous improvement concepts.  Ron and Zuhara discussed her work, what cont

GA 139 | How to Use Job Breakdowns with Kyle House

By Jessica Bush - December 1st, 2016

This week’s guest is Kyle House, a lean practitioner with a TWI background. Ron and Kyle explored the Job Breakdown aspect of Job Instruction, specifically how to use the breakdowns and why they’re helpful. An MP3 version

GA 138 | How to Use Kata to Create Service Excellence with Karyn Ross

By Jessica Bush - November 24th, 2016

This week’s guest is Karyn Ross, an author and lean practitioner who specializes in applying continuous improvement in a service context. Ron and Karyn discussed Coaching Kata, the role of creativity, her book, and much more.  

Lean Virtual Collaboration

By Steve Kane - November 18th, 2016

By Steve Kane In my previous role in the medical device manufacturing industry I was involved in Job Instruction and Job Relations.  Both were incredibly valuable to the organization.  A few months ago Gemba Academy took on the proje

GA 137 | How to Approach TWI with Roger Bilas

By Jessica Bush - November 17th, 2016

This week’s guest is Roger Bilas, a lean practitioner who specializes in TWI. Ron and Roger discussed the three components of TWI, the order they should be learned in, and more. An MP3 version of this episode is available for dow

GA 133 | How to Create a Visual Workplace with Dr. Gwendolyn Galsworth

By Jessica Bush - October 20th, 2016

Today’s guest is Dr. Gwendolyn Galsworth, an author and consultant who specializes in the visual workplace. Gwendolyn shared her fascinating background with us and explained the importance of visuality. This in-depth conversati

GA 132 | How to Apply Lean to Puzzle Manufacturing with Don Scott

By Jessica Bush - October 13th, 2016

Today’s guest is Don Scott of Buffalo Games, a puzzle and board game company. Don described his take on continuous improvement as well as the challenges that pertain to this unique industry. An MP3 version of this episode is

GA 131 | How to Develop a Well-Rounded Approach to Lean with Chad Vincent

By Jessica Bush - October 6th, 2016

Today’s guest is Chad Vincent, a Lean Leader with an extremely diverse background and a lot of coaching experience. Ron and Chad discussed Chad’s work applying lean in several different industries, and what he has learned

GA 130 | How to Succeed at Every Stage of Your Lean Journey with Greg Williams

By Jessica Bush - September 29th, 2016

Today’s guest is Greg Williams, Chair Elect of AME and Director of Enterprise Excellence at Aera Energy LLC. Greg shared some of the stories and valuable wisdom he’s accumulated from his impressive lean background. There i

GA 129 | How to Apply Lean to Agriculture with Jeff Duarte

By Jessica Bush - September 22nd, 2016

Today’s guest is Jeff Duarte, of Duarte Nursery. Located in Hughson, California, Ron and Jeff discussed Duarte Nursery’s lean journey and what they’ve learned so far. An MP3 version of this episode is available for do

Protect the Process

By Steve Kane - September 16th, 2016

This article is a continuation of the series based on best practices from the Gemba Academy community. Part 1: Don’t Let Perfect Get in the Way of Good Part 2: Create a Learning Path   It’s easy to get consumed with KP

GA 128 | How to Implement Lean Efforts That Last with Amanda Culver

By Jessica Bush - September 15th, 2016

Today’s guest is Amanda Culver. Amanda has over 10 years of experience with Lean and Six Sigma, especially as it applies to Pharmaceuticals. She shared a lot of valuable insight with us, including her take on why organizations

GA 127 | How to Apply Lean to Different Industries with Gary Beaudette

By Jessica Bush - September 8th, 2016

Today’s guest is Gary Beaudette, a consultant with an impressive lean background. Gary and Ron discussed Gary’s career thus far, the different industries he’s applied lean to, and more. An MP3 version of this episode

GA 126 | Scaling Lean with Ash Maurya

By Jessica Bush - September 1st, 2016

Today’s guest is Ash Maurya, an entrepreneur and author in the Lean Startup realm. Ash explained how lean applies to entrepreneurship and discussed his books, Running Lean and Scaling Lean. An MP3 version of this episode is

GA 124 | How to Utilize People-Centric Leadership with Ron Harper

By Jessica Bush - August 18th, 2016

Today’s guest is Ron Harper, President of Cogent Power Inc and Canadian AME board member. Ron talked to us about people-centric leadership, how to transition to it from a traditional leadership approach, the obstacles you might

GA 123 | How to Reflect on Your Lean Journey with Phil Roether

By Jessica Bush - August 11th, 2016

Today’s guest is Phil Roether, President Emeritus of AME. Now retired, Phil shared some stories from his impressive career and reflected back on the ups and downs of his lean journey thus far. An MP3 version of this episode is

GA 121 | Leading AME with George Saiz

By Jessica Bush - July 28th, 2016

Today’s guest is George Saiz, President and CEO of AME, or the Association of Manufacturing Excellence. George talked about how his first few months in the role have gone, and shared some of the wisdom he’s gathered throug

GA 120 | How to Invest in People with Jamie Parker

By Jessica Bush - July 21st, 2016

Today’s episode features the audio from our recent webinar with Jamie Parker, a Region Manager at FedEx Office and passionate lean practitioner. Jamie gave us a detailed look at FedEx Office’s lean journey, including both

A dart board with hits and misses.

Don’t Let Perfection Get In the Way of Progress

By Steve Kane - July 15th, 2016

The Gemba Academy team is in a great position to interact with many lean practitioners around the world.  With a thousand or so subscribing organizations and presumably hundreds of thousands of Gemba Academy users, we’re able to see

GA 119 | How to Handle Skepticism with Brian Rotsaert

By Jessica Bush - July 14th, 2016

Today’s guest is Brian Rotsaert. Brian and Ron discussed Brian’s continuous improvement journey, including his experiences with coaching and mentoring over the years. An MP3 version of this episode is available for download

GA 118 | How to Use Lean and Zen to Become a Better Leader with Kevin Meyer

By Jessica Bush - July 7th, 2016

Today’s guest is our own Kevin Meyer, Co-Founder of Gemba Academy. Kevin and Ron discussed Kevin’s new book, The Simple Leader, in which Kevin describes his career thus far and shares a lot of valuable insight related to

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