Manufacturing

463 Articles

GA 237 | How to Incorporate and Leverage Sustainability with Brion Hurley

By Jessica Bush - October 18th, 2018

This week’s guest is Brion Hurley. A Lean and Six Sigma consultant with a true passion for sustainability, Brion shared some advice on the “Triple Bottom Line,” going paperless, and more. An MP3 version of this episod

GA 235 | How to Embody the Spirit of Toyota with Jess Orr

By Jessica Bush - October 4th, 2018

This week’s guest is former Toyota employee Jess Orr. Jess reflected on her time there by sharing their “10 Attitudes” with us, which really capture the overall spirit of Toyota. An MP3 version of this episode is avai

GA 233 | How to Develop a Strong Lean Culture with Raye Wentworth

By Jessica Bush - September 20th, 2018

This week we’re sharing another powerful keynote from the 2018 Lean Systems Summit, this time by Raye Wentworth. Raye has been with New Balance for 34 years, and she shared how the company has developed their lean culture. An MP3

GA 232 | How to Embrace the Higher Calling of Lean with Kevin Hancock

By Jessica Bush - September 13th, 2018

This week we’re sharing a moving keynote by CEO Kevin Hancock from the 2018 Lean Systems Summit. It’s impossible not to be inspired by Kevin’s refreshing take on lean and it’s true value. An MP3 version of this

GA 230 | How to Become a Six Sigma Black Belt with Md Hasan

By Jessica Bush - August 30th, 2018

This week’s guest is one of our Six Sigma Black Belt recipients, Md Hasan. Ron and Md discussed his background, the process of becoming certified, SMED, and more. An MP3 version of this episode is available for download here. In

GA 229 | How to Run a Sustainable Organization with Dale and Dan Crownover

By Jessica Bush - August 23rd, 2018

This week we’re featuring some of the audio from our recent Gemba Academy Live! series at Texas Nameplate. Dale Crownover and his son Dan talked to Ron about their passion for sustainability and the concept of the “Triple B

GA 226 | How to Practice Lean in the UAE with Dan Whittaker

By Jessica Bush - August 2nd, 2018

This week’s guest is Dan Whittaker. Dan shared some interesting stories from his time working in Formula 1, and explained what it’s like applying lean in the United Arab Emirates. An MP3 version of this episode is available

GA 224 | How to Apply Lean in Different Countries with James Newell

By Jessica Bush - July 19th, 2018

This week’s guest is James Newell. James is American but has lived in Germany for the past twenty years, and he shared his experiences applying lean there. An MP3 version of this episode is available for download here. In this ep

GA 221 | How to Think Scientifically with Stephen Derksen

By Jessica Bush - June 28th, 2018

This week’s guest is Stephen Derksen. Ron and Stephen discussed Toyota Kata and learning how to think in a scientific manner. An MP3 version of this episode is available for download here. In this episode you’ll learn: Step

GA 220 | How to Ensure the Longevity of Your Lean Success with Mohamed Aref

By Jessica Bush - June 21st, 2018

This week’s guest is Mohamed Aref. Mohamed shared his lean journey with us, including his take on what makes a lean initiative stick, and what lean is like in Egypt. An MP3 version of this episode is available for download here.

GA 219 | How to Adopt the Best Mindset for Lean with Kyle Kumpf

By Jessica Bush - June 14th, 2018

This week’s guest is Kyle Kumpf. Kyle walked us through his lean journey thus far, explaining why it’s important to be critical on processes and not people. An MP3 version of this episode is available for download here. In

GA 217 | How Gemba Academy Practices Lean with Leslie Moles and Jennifer Scott

By Jessica Bush - May 31st, 2018

This week’s guests are our own Leslie Moles and Jennifer Scott. Leslie and Jennifer shared what it’s like  practicing lean at Gemba Academy, specifically how we leverage Toyota Kata. An MP3 version of this episode is avail

Instructions Aren’t Enough

By Steve Kane - May 25th, 2018

During a recent airline emergency, cabin pressure was lost and the oxygen masks dropped from the ceiling.  Passengers donned the masks, but not quite as instructed. Mobile phone videos of the incident showed many passengers wearing th

GA 216 | How to Reignite a Continuous Improvement Program with Casey Johnson

By Jessica Bush - May 24th, 2018

This week’s guest is Casey Johnson. Casey and Ron discussed the best ways to help an organization who has experienced a failed CI initiative get back on track. An MP3 version of this episode is available for download here. In thi

GA 214 | How to Set a Challenge with Mark Rosenthal

By Jessica Bush - May 10th, 2018

This week’s guest is consultant Mark Rosenthal. Mark shared some insights regarding the various components of Toyota Kata, including setting a challenge and determining a target condition. An MP3 version of this episode is availa

Where Do I Start with Lean?

By Steve Kane - April 27th, 2018

Where should I start with Lean? is a common question we receive at Gemba Academy.  Some say starting with 5S is a must.  Others favor eliminating the seven deadly wastes. Others still suggest value stream mapping.  A great question

GA 211 | How to Navigate a Kaizen Journey with Jeff Kaas

By Jessica Bush - April 19th, 2018

This week’s guest is Jeff Kaas, President of Kaas Tailored and Lead Consultant at Truth Bit Pull Consulting. Jeff described how he discovered kaizen, how it changed his company, and more. An MP3 version of this episode is availab

GA 208 | How to Define Lean, Success, and Strategy with Jon Miller and Michael Ballé

By Jessica Bush - March 29th, 2018

This week’s guests are Jon Miller and Michael Ballé. Together with Ron, they discussed the definitions of lean, success, and strategy, as well as using lean as a strategy for innovation and growth. An MP3 version of this episode

GA 207 | How to Define the Role of People in Lean with Jon Miller

By Jessica Bush - March 22nd, 2018

This week’s guest is GA Co-Founder Jon Miller. Ron and Jon discussed the people side of lean, specifically why stating that lean is “all about people” can be problematic. An MP3 version of this episode is available fo

GA 206 | How to Sustain Your Lean Success with Geoff Cox

By Jessica Bush - March 15th, 2018

This week’s guest is Production Manager Geoff Cox. Geoff and Ron discussed the key role of culture, and why lean really is all about people. An MP3 version of this episode is available for download here. In this episode you’

GA 204 | How to Set the Stage for Your Lean Journey with Matt Kellett

By Jessica Bush - March 1st, 2018

This week’s guest is continuous improvement leader Matt Kellett. Matt and Ron discussed what needs to be in place in order to successfully start and sustain a lean journey. An MP3 version of this episode is available for download

GA 203 | How to Apply Lean to Manufacturing Location Decisions with Harry Moser

By Jessica Bush - February 22nd, 2018

This week’s guest is Harry Moser, Founder and President of the Reshoring Initiative. Ron and Harry discussed reshoring, including what it is and how lean plays a role. An MP3 version of this episode is available for download here

GA 200 | What We’ve Learned from 200 Episodes with Ron Pereira and Past Guests

By Jessica Bush - February 1st, 2018

This week we’re celebrating a milestone: our 200th episode. For this special episode we decided to highlight some of the major themes we’ve had thus far, featuring some truly incredible guests. An MP3 version of this episod

GA 199 | How to Understand Your Current Condition with Drew Locher

By Jessica Bush - January 25th, 2018

This week’s guest is Drew Locher. Drew explained a huge issue in continuous improvement…rushing into countermeasures before taking the time to investigate and understand the current condition. An MP3 version of this episode

GA 198 | How to Start and Fund Your Lean Journey with Ron Pereira

By Jessica Bush - January 18th, 2018

This week we’re sharing our first two Gemba Talk episodes, a new video series available without a subscription. Specifically, Ron explains what it takes to both start and fund a lean journey. An MP3 version of this episode is ava

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