Lean Manufacturing Archives | Page 14 of 24

Questions from a Gemba Academy Subscriber

By Steve Kane - August 25th, 2017

When customers start a subscription with Gemba Academy we like to start with discussion about how we can help them meet their Lean goals. A recent new customer was very well prepared for our conversation and had four prepared question

GA 177 | How to Think Like Toyota with Tracey and Ernie Richardson

By Jessica Bush - August 24th, 2017

This week’s guests are Tracey and Ernie Richardson. Tracey and Ernie talked about their new book The Toyota Engagement Equation and about their personal lean journeys. An MP3 version of this episode is available for download her

GA 174 | How to Foster Leadership in the Blue-Collar Workforce with Mack Story

By Jessica Bush - August 3rd, 2017

This week’s guest is consultant and speaker Mack Story. Mack talked about his experiences sharing leadership development skills with the blue-collar workforce. This is a powerful episode that really sheds light on what it means t

GA 171 | How to Combat Fear with Ron Pereira

By Jessica Bush - July 13th, 2017

In this week’s episode, Ron talks all about fear and why it’s so problematic. He also shares his own three strategies for driving fear out of your organization. An MP3 version of this episode is available for download here.

Drive Out Fear

By Ron Pereira - July 7th, 2017

Drive out fear. Dr. Deming told us this many years ago when he published his famous 14 Principles. Most of us have heard these words. Most of us probably think we understand these words. And, I bet, most “actively practicing

GA 170 | How to See Past the Numbers with Bill Waddell

By Jessica Bush - July 6th, 2017

This week we’re sharing an inspiring keynote by Bill Waddell from the 2015 Lean Leadership Week. Bill explains how the concepts of fuzzy logic, globalization, and basic morality intersect, and why lean is ultimately all about peo

GA 168 | How to Leverage Change Intelligence with Barbara Trautlein

By Jessica Bush - June 22nd, 2017

This week’s guest is Barbara Trautlein, the founder of Change Catalysts. Barbara and Ron discussed change management, specifically why change fails and how people define failure. Barbara also explained the concept of Change Intel

GA 166 | How to “Win” at Lean with Paul Critchley

By Jessica Bush - June 8th, 2017

This week’s guest is Paul Critchley, a lean consultant with a diverse background. Paul and Ron discussed some of the roadblocks organizations typically experience on their lean journeys, as well as what it means to be “win

GA 165 | Lean in the Auto Collision Industry with Chris Norris

By Jessica Bush - June 1st, 2017

This week’s guest is Chris Norris, a lean practitioner in the auto collision industry. Chris explained how he’s applied lean at several different companies, and what he’s learned over the years. An MP3 version of thi

GA 160 | The Power of Job Methods with Steve Brenneman

By Jessica Bush - April 27th, 2017

Today’s episode is a presentation by Steve Brenneman, CEO of the Aluminum Trailer Company, from this year’s TWI Summit in San Diego. In this powerful and informative talk, Steve shares how they use Job Methods, one of the c

GA 159 | Lean and Profitability with Jim Lancaster

By Jessica Bush - April 20th, 2017

Today’s guest is Jim Lancaster, CEO of Lantech. Ron and Jim discussed Lantech’s fascinating history and lean journey, including the obstacles they’ve faced over the years. An MP3 version of this episode is available f

Getting Executive Buy-In

By Steve Kane - March 24th, 2017

A common struggle in the lean community is the perception that if senior leadership doesn’t drive lean, then the rest of the organization can’t be lean. As Masaaki Imai put it, the three most important requirements in em

GA 155 | Toyota Kata and the Power of Networking with Christopher Ferrier

By Jessica Bush - March 23rd, 2017

This week’s guest is Christopher Ferrier, who we met up with at the TWI/KataCon conference in San Diego, California. Ron and Christopher talked about Toyota Kata, the power of networking, ultramarathons, and more. An MP3 version

GA 154 | The Real Meaning of Lean with Art Byrne

By Jessica Bush - March 16th, 2017

This week’s guest is Art Byrne, author and highly respected lean leader. Ron and Art discussed Art’s lean journey, including his days as CEO of Wiremold. You won’t want to miss this one! An MP3 version of this episod

GA 153 | From Tiffany & Co. to Toyota with Josh Sanchez

By Jessica Bush - March 9th, 2017

This week’s guest is Josh Sanchez, a continuous improvement practitioner with a fascinating background. Josh worked for Tiffany & Co. before landing a job at Toyota, and is now transitioning into a healthcare role. Ron and J

McProcess

By Steve Kane - February 17th, 2017

I recently saw the movie “The Founder”— the story of Ray Kroc and the McDonald’s empire. The movie does a good job of illustrating what one can do with the right opportunity, enough drive, and a lot of moral flexibility. We’l

GA 150 | How to Respect Diversity with Mike Brett

By Jessica Bush - February 16th, 2017

This week’s guest is Mike Brett, a lean thinker from the UK. Ron and Mike talked about the diversity of Mike’s company, their journey with Hoshin Kanri, and a special lean card game that Mike created. An MP3 version of this

GA 149 | How to Teach TWI with Jamie Parker

By Jessica Bush - February 9th, 2017

This week’s guest is Jamie Parker, an avid lean thinker and past podcast guest who recently participated in our first live training class. Jamie and Ron reflected back on the class, which centered around the Job Instruction co

GA 148 | How to Create Your Vision with Paul Hill

By Jessica Bush - February 2nd, 2017

This week’s guest is Paul Hill, a longtime lean thinker with a diverse background. Ron and Paul discussed implementing lean from different angles and the challenges that can arise. An MP3 version of this episode is available for

GA 147 | How to Succeed at Value Stream Mapping with Beau Keyte

By Jessica Bush - January 26th, 2017

This week’s guest is Beau Keyte, an author and performance improvement coach with an impressive background. Ron and Beau discussed both editions of The Complete Lean Enterprise, the evolution of Value Stream Mapping, and more. An

GA 146 | How to Innovate with Geoff Cox

By Jessica Bush - January 19th, 2017

This week’s guest is Geoff Cox, a Production Manager for a high-tech laser measurement company. Ron and Geoff talked about innovation, specifically how Geoff and his team go about generating and implementing new ideas. An MP3 ver

GA 145 | How to Grow as a Lean Leader with Edward Gemin

By Jessica Bush - January 12th, 2017

This week’s guest is Edward Gemin, a lean consultant with a background in the automotive and appliance industries. Ron and Edward discussed Edward’s lean journey, including past projects and other lean experiences. An MP3 v

GA 144 | How to Apply Toyota Kata with Amy Mervak

By Jessica Bush - January 5th, 2017

This week’s guest is Amy Mervak, Chief Quality and Compliance Officer at Hospice Care of Southwest Michigan. Ron and Amy talked about Toyota Kata, and how she and her team have been able to apply it. An MP3 version of this episo

GA 142 | How to Engage People with Jess Orr

By Jessica Bush - December 22nd, 2016

This week’s guest is Jess Orr, a Six Sigma Black Belt at WestRock, a large packaging company. Ron and Jess discussed Jess’s Toyota background and the importance of employee engagement. An MP3 version of this episode is a

Facing the Firing Squad

By Steve Kane - December 16th, 2016

By Steve Kane I recently had the opportunity to watch a value stream mapping training event in an administrative process. These types of events are enjoyable for me because I always learn something new. The lesson learned th

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