Lean Manufacturing

590 Articles

GA 208 | How to Define Lean, Success, and Strategy with Jon Miller and Michael Ballé

By Jessica Bush - March 29th, 2018

This week’s guests are Jon Miller and Michael Ballé. Together with Ron, they discussed the definitions of lean, success, and strategy, as well as using lean as a strategy for innovation and growth. An MP3 version of this episode

GA 207 | How to Define the Role of People in Lean with Jon Miller

By Jessica Bush - March 22nd, 2018

This week’s guest is GA Co-Founder Jon Miller. Ron and Jon discussed the people side of lean, specifically why stating that lean is “all about people” can be problematic. An MP3 version of this episode is available fo

GA 206 | How to Sustain Your Lean Success with Geoff Cox

By Jessica Bush - March 15th, 2018

This week’s guest is Production Manager Geoff Cox. Geoff and Ron discussed the key role of culture, and why lean really is all about people. An MP3 version of this episode is available for download here. In this episode you’

GA 204 | How to Set the Stage for Your Lean Journey with Matt Kellett

By Jessica Bush - March 1st, 2018

This week’s guest is continuous improvement leader Matt Kellett. Matt and Ron discussed what needs to be in place in order to successfully start and sustain a lean journey. An MP3 version of this episode is available for download

GA 203 | How to Apply Lean to Manufacturing Location Decisions with Harry Moser

By Jessica Bush - February 22nd, 2018

This week’s guest is Harry Moser, Founder and President of the Reshoring Initiative. Ron and Harry discussed reshoring, including what it is and how lean plays a role. An MP3 version of this episode is available for download here

GA 200 | What We’ve Learned from 200 Episodes with Ron Pereira and Past Guests

By Jessica Bush - February 1st, 2018

This week we’re celebrating a milestone: our 200th episode. For this special episode we decided to highlight some of the major themes we’ve had thus far, featuring some truly incredible guests. An MP3 version of this episod

Big Decisions Don’t Lead to Results

By Steve Kane - January 26th, 2018

The Big Idea January’s the month for resolutions–big decisions to make significant changes in one’s life.  Celebration of the new year offers a sense of renewal and opportunity for change.  While the month of Januar

GA 199 | How to Understand Your Current Condition with Drew Locher

By Jessica Bush - January 25th, 2018

This week’s guest is Drew Locher. Drew explained a huge issue in continuous improvement…rushing into countermeasures before taking the time to investigate and understand the current condition. An MP3 version of this episode

GA 198 | How to Start and Fund Your Lean Journey with Ron Pereira

By Jessica Bush - January 18th, 2018

This week we’re sharing our first two Gemba Talk episodes, a new video series available without a subscription. Specifically, Ron explains what it takes to both start and fund a lean journey. An MP3 version of this episode is ava

GA 197 | How to Use Continuous Improvement in Untraditional Settings with Veronica Silva

By Jessica Bush - January 11th, 2018

This week’s guest is Veronica Silva. Veronica shared some great stories of how she’s used continuous improvement in all different kinds of settings, including bartending and banking. An MP3 version of this episode is availa

GA 193 | How to Leverage Pull Learning with Steve Cole and Carl Sanders-Edwards

By Jessica Bush - December 14th, 2017

This week’s guests are Steve Cole and Carl Sanders-Edwards. Steve and Carl explained pull learning, including what it means and why it’s so effective. An MP3 version of this episode is available for download here. In this e

GA 188 | How to Understand the Components of Kata with Brandon Brown

By Jessica Bush - November 9th, 2017

This week’s guest is Brandon Brown. Brandon provided us with a comprehensive breakdown of both the improvement and coaching katas, in anticipation of our upcoming kata course. An MP3 version of this episode is available for downl

GA 187 | How to Leverage the Improvement and Coaching Katas with Mark Rosenthal

By Jessica Bush - November 2nd, 2017

This week we’re giving you a sneak peek of our upcoming kata course. Ron explains why kata is so valuable, and we’ve also included some great clips from Mark Rosenthal’s classroom instruction. An MP3 version of this e

I Feel Better Already

By Steve Kane - October 27th, 2017

A customer recently contacted me to let me know that business conditions had changed and he would be unable to put his Gemba Academy subscription to use.  He was consumed with several business problems to solve at once and was working

GA 186 | How to Transition into Different Lean Roles with Jess Orr

By Jessica Bush - October 26th, 2017

This week’s guest is Jess Orr. Ron sat down with Jess at AME Boston to discuss her transition from working at Toyota to taking on a new role at another company. An MP3 version of this episode is available for download here. In t

GA 184 | How to Become a Better Problem Solver with Kelly Moore

By Jessica Bush - October 12th, 2017

This week’s guest is Kelly Moore, longtime friend and customer of Gemba Academy. Ron and Kelly discussed problem solving and all the different ways you can approach it, including Toyota Kata, PDCA, and more. An MP3 version of thi

GA 183 | How to Approach Lean with Michael Ballé

By Jessica Bush - October 5th, 2017

This week’s guest is Michael Ballé. Michael recently co-authored a new book, The Lean Strategy. Ron and Michael discussed the contents of the book and why the idea of lean as a strategy is so controversial. An MP3 version of th

GA 182 | How to Use the “5 Why” Method with Jon Miller

By Jessica Bush - September 28th, 2017

This week’s guest is GA Co-Founder Jon Miller. Jon explained the “5 Why” method and how it can be used to effectively determine root causes and solve problems. An MP3 version of this episode is available for download

GA 180 | How to Use Total Productive Maintenance with Jeff Gregory

By Jessica Bush - September 14th, 2017

This week’s guest is Jeff Gregory, a consultant with a strong industry background. Jeff and Ron talked all about TPM, OEE, and much more. Even if you’re not in manufacturing, there’s a lot to learn in this episode. An

GA 179 | How to Leverage Continuous Improvement in the Office with Jim Pecoraro

By Jessica Bush - September 7th, 2017

This week’s guest is consultant Jim Pecoraro. Jim and Ron discussed applying continuous improvement beyond manufacturing, specifically in an office or otherwise administrative context. An MP3 version of this episode is available

Questions from a Gemba Academy Subscriber

By Steve Kane - August 25th, 2017

When customers start a subscription with Gemba Academy we like to start with discussion about how we can help them meet their Lean goals. A recent new customer was very well prepared for our conversation and had four prepared question

GA 177 | How to Think Like Toyota with Tracey and Ernie Richardson

By Jessica Bush - August 24th, 2017

This week’s guests are Tracey and Ernie Richardson. Tracey and Ernie talked about their new book The Toyota Engagement Equation and about their personal lean journeys. An MP3 version of this episode is available for download her

GA 174 | How to Foster Leadership in the Blue-Collar Workforce with Mack Story

By Jessica Bush - August 3rd, 2017

This week’s guest is consultant and speaker Mack Story. Mack talked about his experiences sharing leadership development skills with the blue-collar workforce. This is a powerful episode that really sheds light on what it means t

GA 171 | How to Combat Fear with Ron Pereira

By Jessica Bush - July 13th, 2017

In this week’s episode, Ron talks all about fear and why it’s so problematic. He also shares his own three strategies for driving fear out of your organization. An MP3 version of this episode is available for download here.

Drive Out Fear

By Ron Pereira - July 7th, 2017

Drive out fear.  Dr. Deming told us this many years ago when he published his famous 14 Principles. Most of us have heard these words. Most of us probably think we understand these words. And, I bet, most “actively practicing

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