Lean Manufacturing

596 Articles

GA 301 | Navigating Lean Trends with Karen Martin

By Jessica Bush - January 9th, 2020

This week’s guest is Karen Martin. Karen described some of the lean trends she’s observed, and how we can best prepare for and learn from them. A MP3 audio version of this episode is available for download here. In this epi

GA 299 | Lean and Strategy in the U.S. Air Force with Reza Zeinalpour

By Jessica Bush - December 26th, 2019

This week’s guest is Reza Zeinalpour. Ron and Reza talked about applying continuous improvement in the U.S. Air Force, including how they integrate performance metrics, innovation, and virtual reality. A MP3 audio version of this

GA 298 | Defining Standardized Work with Mike Thelen

By Jessica Bush - December 19th, 2019

This week’s guest is Mike Thelen. Ron and Mike explored all things standardized work, including the components, how often it should be improved, and more. A MP3 audio version of this episode is available for download here. In thi

GA 297 | The Importance of Hansei and Revitalization with Katie Anderson

By Jessica Bush - December 12th, 2019

This week’s guest is Katie Anderson. Katie described what it’s like working with former Toyota leader Mr. Isao Yoshino, and why the practices of reflection and revitalization are so critical. A MP3 audio version of this epi

GA 296 | How Toyota Uses Agile with Nigel Thurlow

By Jessica Bush - December 5th, 2019

This week’s guest is Nigel Thurlow.  At the time of this recording Nigel was Chief of Agile at Toyota Connected. He has since moved on from Toyota Connected.  Nigel explained how Toyota has used agile, and why it’s so imp

GA 295 | What’s New at LEI with Jean Cunningham

By Jessica Bush - November 28th, 2019

This week’s guest is Jean Cunningham. Recorded at AME Chicago, Ron and Jean discussed what’s happening at LEI, some of Jean’s book recommendations, and more. A MP3 audio version of this episode is available for downlo

GA 293 | Approaching the Certification Process with Craig Johnson

By Jessica Bush - November 14th, 2019

This week’s guest is Craig Johnson. Ron and Craig discussed the learning and development realm of continuous improvement, as well as the pros and cons to various certification approaches. A MP3 audio version of this episode is av

GA 292 | The Financial Impact of Continuous Improvement with Ron Pereira

By Jessica Bush - November 7th, 2019

This week, Ron Pereira reflects on a blog post by fellow Gemba Academy Co-Founder Jon Miller. Ron reads the blog post, which centers on the financial benefits of continuous improvement, and then adds some thoughts of his own. A MP3 aud

GA 291 | Understanding Your Suppliers with Denise Meredith

By Jessica Bush - October 31st, 2019

This week’s guest is Denise Meredith. Ron and Denise discussed everything from working with suppliers, to casket manufacturing, to automation. A MP3 audio version of this episode is available for download here. In this episode yo

GA 289 | Combining TWI and Process Behavior Analysis with Panos Efsta

By Jessica Bush - October 17th, 2019

This week’s guest is Panos Efsta. Ron and Panos discussed how TWI and process behavior analysis can be integrated to create a powerful, holistic approach to continuous improvement. A MP3 audio version of this episode is available

GA 288 | Adapting to Industry 4.0 with Luke Mullins

By Jessica Bush - October 10th, 2019

This week’s guest is Luke Mullins. Ron and Luke discussed the concept of Industry 4.0, including the challenges both current and future leaders may face as lean evolves. A MP3 audio version of this episode is available for downlo

GA 286 | Lean and Robotic Process Automation with Saif Arshad

By Jessica Bush - September 26th, 2019

This week’s guest is Saif Arshad. Saif works for S&P Global, and he shared how they use lean thinking to improve their processes. A MP3 audio version of this episode is available for download here. In this episode you’l

GA 283 | Leveraging the Spirit of Learning with Ryan McCall

By Jessica Bush - September 5th, 2019

This week’s guest is Ryan McCall. Ryan shared some of what he’s learned so far on his lean journey and got Ron to weigh in on some of the interpersonal issues that can arise when experimenting with new lean approaches. A MP

Reframe Your Thinking

By Steve Kane - August 23rd, 2019

Part of my role at Gemba Academy is to coach customers along their continuous improvement journey.  Coaching sessions are typically brief phone conversations that help clients continually realign their efforts with organizational goal

GA 280 | The Values and Principles of Agile with Samuel Parra

By Jessica Bush - August 15th, 2019

This week’s guest is Samuel Parra. Ron and Samuel delved into all things Agile, including how it overlaps with lean. A MP3 audio version of this episode is available for download here. In this episode you’ll learn:  The qu

GA 279 | The Future of Lean with Olu Amodeni

By Jessica Bush - August 8th, 2019

This week’s guest is Olu Amodeni. Ron and Olu discussed the future of lean, including the roles robots and humans play in manufacturing. A MP3 audio version of this episode is available for download here. In this episode you̵

Reflections on a Lean Futuring Discussion

By Steve Kane - July 26th, 2019

Last week I met with a dozen Lean practitioners, leaders, consultants, and advisors for the purpose of understanding where we’re headed as both individuals and as a community.  We had a very deliberate and structured discussion

GA 275 | Leading vs. Serving with Sarah Tilkens

By Jessica Bush - July 11th, 2019

This week’s guest is Sarah Tilkens. A Lean Manufacturing Leader at GE Healthcare, Sarah and Ron discussed the differences between mentoring, coaching, leading, and serving. A MP3 audio version of this episode is available for dow

GA 274 | Retiring from a Lean Career with George Saiz

By Jessica Bush - July 4th, 2019

This week’s guest is George Saiz. George walked Ron through his career and the observations he’s made over the years, including during his time as President of AME. A MP3 audio version of this episode is available for downl

GA 272 | The Role of Lean in Empowering People with Disabilities with Brent Weichers

By Jessica Bush - June 20th, 2019

This week’s guest is Brent Weichers of The Lighthouse for the Blind, a non-profit that employs people who are blind, DeafBlind, and blind with other disabilities. He explained the inner workings of this unique organization, and h

GA 271 | Scientific Thinking as a Lifestyle with Panos Efsta

By Jessica Bush - June 13th, 2019

This week’s guest is Panos Efsta. Ron and Panos discussed the value of scientific thinking, confirmation bias, and more. An MP3 audio version of this episode is available for download here. In this episode you’ll learn:  A

Lessons Learned as a Kata Coach

By Steve Kane - May 24th, 2019

I first learned about Toyota Kata many years ago by attending a one-day workshop presented by Beth Carrington.  A short time later, I read Toyota Kata and I began practicing.  The practice as a new kata coach was difficult for me. 

GA 268 | Breaking Down the Seven Wastes with Jeff Kaas

By Jessica Bush - May 23rd, 2019

This week’s guest is Jeff Kaas. We’re sharing the audio from an upcoming course that features Jeff’s company, Kaas Tailored. Using real life examples, Jeff explains each of the seven wastes in a unique and dynamic way

GA 267 | The Nature of Coaching with Steve Kane

By Jessica Bush - May 16th, 2019

This week’s guest is our Director of Customer Success, Steve Kane. Ron and Steve talked all about Steve’s coaching journey, including using kata, the power of the right mindset, what it means to be a coach, and more. An MP3

GA 266 | The True Value of Cost Reduction with Amery Williams

By Jessica Bush - May 9th, 2019

This week’s guest is Amery Williams. Ron and Amery discussed cost reduction and its role in continuous improvement, which can sometimes be controversial. An MP3 audio version of this episode is available for download here. In thi

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