Lean Manufacturing Archives | Page 12 of 24

What’s the Thinking Behind the Tools

By Steve Kane - January 25th, 2019

I have a small hobby business I run on the weekends. It involves some simple assembly and kitting, which I do in my basement. I’ve come to the point where flow has become the next problem to solve. What’s the Convention

GA 250 | Using Process Behavior Charts with Mark Graban

By Jessica Bush - January 17th, 2019

This week’s guest is Mark Graban. This is Mark’s sixth episode with us, and this time he discussed his new book, Measures of Success, as well as how Process Behavior Charts can be used in different contexts. An MP3 version

GA 249 | Lean in Thailand, China, and India with John Chacon

By Jessica Bush - January 10th, 2019

This week’s guest is John Chacon. Ron and John discussed John’s career, specifically his experiences practicing lean in different parts of Asia. An MP3 version of this episode is available for download here. In this episode

GA 246 | How to Admit When You’re Struggling with Gary Peterson

By Jessica Bush - December 20th, 2018

This week’s guest is Gary Peterson. Gary talked about his company O.C. Tanner’s lean journey, and shared some vulnerable anecdotes about failure, asking for help, and owning up to your mistakes. An MP3 version of this epi

GA 242 | How to Leverage Different Lean Experiences with Katie Anderson

By Jessica Bush - November 22nd, 2018

This week we have another episode from AME San Diego. Our guest is Katie Anderson, who told us all about the AME Consortia program, her Japan Lean Study trips, and more. An MP3 version of this episode is available for download here.

GA 240 | How to Leverage Lean Like Barry-Wehmiller with Brian Wellinghoff

By Jessica Bush - November 8th, 2018

This week we’re sharing the first of several episodes we recorded live at AME San Diego. For this episode, our guest is Brian Wellinghoff. Ron and Brian discussed Barry-Wehmiller’s lean journey, the lessons Brian has learne

GA 238 | How to Change Your Culture with Toyota Kata with Emiel van Est

By Jessica Bush - October 25th, 2018

This week’s guest is Emiel van Est. Ron and Emiel discussed the vital role that culture plays in continuous improvement, and how methodologies like Toyota Kata can help sustain your success. An MP3 version of this episode is avai

GA 237 | How to Incorporate and Leverage Sustainability with Brion Hurley

By Jessica Bush - October 18th, 2018

This week’s guest is Brion Hurley. A Lean and Six Sigma consultant with a true passion for sustainability, Brion shared some advice on the “Triple Bottom Line,” going paperless, and more. An MP3 version of this episod

GA 235 | How to Embody the Spirit of Toyota with Jess Orr

By Jessica Bush - October 4th, 2018

This week’s guest is former Toyota employee Jess Orr. Jess reflected on her time there by sharing their “10 Attitudes” with us, which really capture the overall spirit of Toyota. An MP3 version of this episode is avai

GA 233 | How to Develop a Strong Lean Culture with Raye Wentworth

By Jessica Bush - September 20th, 2018

This week we’re sharing another powerful keynote from the 2018 Lean Systems Summit, this time by Raye Wentworth. Raye has been with New Balance for 34 years, and she shared how the company has developed their lean culture. An MP3

GA 232 | How to Embrace the Higher Calling of Lean with Kevin Hancock

By Jessica Bush - September 13th, 2018

This week we’re sharing a moving keynote by CEO Kevin Hancock from the 2018 Lean Systems Summit. It’s impossible not to be inspired by Kevin’s refreshing take on lean and it’s true value. An MP3 version of this

GA 230 | How to Become a Six Sigma Black Belt with Md Hasan

By Jessica Bush - August 30th, 2018

This week’s guest is one of our Six Sigma Black Belt recipients, Md Hasan. Ron and Md discussed his background, the process of becoming certified, SMED, and more. An MP3 version of this episode is available for download here. In

GA 229 | How to Run a Sustainable Organization with Dale and Dan Crownover

By Jessica Bush - August 23rd, 2018

This week we’re featuring some of the audio from our recent Gemba Academy Live! series at Texas Nameplate. Dale Crownover and his son Dan talked to Ron about their passion for sustainability and the concept of the “Triple B

GA 226 | How to Practice Lean in the UAE with Dan Whittaker

By Jessica Bush - August 2nd, 2018

This week’s guest is Dan Whittaker. Dan shared some interesting stories from his time working in Formula 1, and explained what it’s like applying lean in the United Arab Emirates. An MP3 version of this episode is available

GA 224 | How to Apply Lean in Different Countries with James Newell

By Jessica Bush - July 19th, 2018

This week’s guest is James Newell. James is American but has lived in Germany for the past twenty years, and he shared his experiences applying lean there. An MP3 version of this episode is available for download here. In this ep

GA 221 | How to Think Scientifically with Stephen Derksen

By Jessica Bush - June 28th, 2018

This week’s guest is Stephen Derksen. Ron and Stephen discussed Toyota Kata and learning how to think in a scientific manner. An MP3 version of this episode is available for download here. In this episode you’ll learn: Step

Set Full Sail

By Steve Kane - June 22nd, 2018

Getting started with lean in an existing organization challenging on many levels. Often some of the most important steps in a lean journey are not recognized. A common place people think they start is with 5S. It’s an

GA 220 | How to Ensure the Longevity of Your Lean Success with Mohamed Aref

By Jessica Bush - June 21st, 2018

This week’s guest is Mohamed Aref. Mohamed shared his lean journey with us, including his take on what makes a lean initiative stick, and what lean is like in Egypt. An MP3 version of this episode is available for download here.

GA 219 | How to Adopt the Best Mindset for Lean with Kyle Kumpf

By Jessica Bush - June 14th, 2018

This week’s guest is Kyle Kumpf. Kyle walked us through his lean journey thus far, explaining why it’s important to be critical on processes and not people. An MP3 version of this episode is available for download here. In

GA 217 | How Gemba Academy Practices Lean with Leslie Moles and Jennifer Scott

By Jessica Bush - May 31st, 2018

This week’s guests are our own Leslie Moles and Jennifer Scott. Leslie and Jennifer shared what it’s like practicing lean at Gemba Academy, specifically how we leverage Toyota Kata. An MP3 version of this episode is avail

GA 216 | How to Reignite a Continuous Improvement Program with Casey Johnson

By Jessica Bush - May 24th, 2018

This week’s guest is Casey Johnson. Casey and Ron discussed the best ways to help an organization who has experienced a failed CI initiative get back on track. An MP3 version of this episode is available for download here. In thi

GA 215 | How to Reflect on Lessons Learned with Brian Buck

By Jessica Bush - May 17th, 2018

This week’s guest is Brian Buck. Brian reflected back on his journey thus far and shared some of the lessons he’s learned, including the importance of defining and maintaining standards. An MP3 version of this episode is av

GA 214 | How to Set a Challenge with Mark Rosenthal

By Jessica Bush - May 10th, 2018

This week’s guest is consultant Mark Rosenthal. Mark shared some insights regarding the various components of Toyota Kata, including setting a challenge and determining a target condition. An MP3 version of this episode is availa

Where Do I Start with Lean?

By Steve Kane - April 27th, 2018

Where should I start with Lean? is a common question we receive at Gemba Academy. Some say starting with 5S is a must. Others favor eliminating the seven deadly wastes. Others still suggest value stream mapping. A great question

GA 211 | How to Navigate a Kaizen Journey with Jeff Kaas

By Jessica Bush - April 19th, 2018

This week’s guest is Jeff Kaas, President of Kaas Tailored and Lead Consultant at Truth Bit Pull Consulting. Jeff described how he discovered kaizen, how it changed his company, and more. An MP3 version of this episode is availab

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