Lean Manufacturing

590 Articles

GA 323 | Pivoting From Furniture to Personal Protective Equipment with Jeff Kaas

By Jessica Bush - June 11th, 2020

This week’s guest is Jeff Kaas. Jeff explained how Kaas Tailored went from making furniture to making PPE in response to COVID-19. Jeff also shared some of the mistakes they’ve made, including reverting to batch production.

GA 322 | Tailoring the Kata Model with James Newell

By Jessica Bush - June 4th, 2020

This week’s guest is James Newell. Ron and James explored the ways James has tailored the kata model to better suit different teams and industries. A MP3 audio version of this episode is available for download here. In this episo

GA 321 | Adapting to the Future with Rodrigo Picoli

By Jessica Bush - May 28th, 2020

This week’s guest is Rodrigo Picoli. Ron and Rodrigo discussed the future of lean, the concept of the “beginner’s mind,” and more. A MP3 audio version of this episode is available for download here. In this epis

GA 319 | The Danger of Expertise with Audie Penn

By Jessica Bush - May 14th, 2020

This week’s guest is Audie Penn. Ron and Audie talked about the ways that lean can be used to help teams solve unique problems. A MP3 audio version of this episode is available for download here. In this episode you’ll lear

GA 316 | Leading During a Crisis with Sam MacPherson

By Jessica Bush - April 23rd, 2020

This week we’re sharing the audio of a webinar by Sam MacPherson. Sam discussed leading and communicating during a crisis, preparing for a crisis, applying SMED in a crisis, and more. A MP3 audio version of this episode is availa

GA 313 | The Eight Pillars of Total Productive Maintenance with Balaji Chandrasekar

By Jessica Bush - April 2nd, 2020

This week’s guest is Balaji Chandrasekar. Ron and Balaji reviewed the pillars of TPM, the challenges involved, and more. A MP3 audio version of this episode is available for download here. In this episode you’ll learn:  Th

Give People a Sense of Certainty Through New Routines

By Steve Kane - March 27th, 2020

The Power of Routine So much of our daily activity is performing routines, even though we may not be aware of it. Getting out bed and ready for work; picking up the phone, wallet, and keys on the way out the door; stopping for coffee;

GA 312 | Practicing Kata in Secret with Tracy Defoe

By Jessica Bush - March 26th, 2020

This week’s guest is Tracy Defoe. Ron and Tracy discussed why people practice Toyota Kata and continuous improvement in secret, and why it’s problematic. A MP3 audio version of this episode is available for download here. I

GA 311 | The Lean Construction Movement with Hal Macomber

By Jessica Bush - March 19th, 2020

This week’s guest is Hal Macomber. Ron and Hal discussed the lean construction movement, the Last Planner System, and more. A MP3 audio version of this episode is available for download here. In this episode you’ll learn: 

GA 310 | The Role of Motivation in Continuous Improvement with Brad Miller

By Jessica Bush - March 12th, 2020

This week’s guest is Brad Miller. Ron and Brad discussed how motivation factors into continuous improvement, and a modern motivation framework that could be useful to managers. A MP3 audio version of this episode is available for

GA 309 | Lean and Self-Development with Pete Kuehn

By Jessica Bush - March 5th, 2020

This week’s guest is Pete Kuehn. Ron and Pete discussed Pete’s lean journey, including the effect lean has had on his personal life. A MP3 audio version of this episode is available for download here. In this episode you

GA 308 | Lessons Learned at Toyota with Andy Reith

By Jessica Bush - February 27th, 2020

This week’s guest is Andy Reith. Ron and Andy discussed working at Toyota, the challenges small businesses face, and more. A MP3 audio version of this episode is available for download here. In this episode you’ll learn: 

GA 307 | The Role of Automation and AI in Continuous Improvement with Lauren Hisey

By Jessica Bush - February 20th, 2020

This week’s guest is Lauren Hisey. Ron and Lauren talked all about automation and artificial intelligence, what the future holds as far as continuous improvement goes, and more. A MP3 audio version of this episode is available fo

GA 304 | The Different Approaches to Training Leaders with Brent Weichers

By Jessica Bush - January 30th, 2020

This week’s guest is Brent Weichers of The Lighthouse for the Blind. Ron and Brent discussed the various approaches to training leaders, including the different hard and soft skills involved. A MP3 audio version of this episode i

GA 303 | Running a Successful Kaizen Event with Adam Lawrence

By Jessica Bush - January 23rd, 2020

This week’s guest is Adam Lawrence. Ron and Adam discussed everything that goes into running a successful kaizen event, including team selection, engagement, and increasing the chances of “winning.” A MP3 audio versio

GA 302 | Continuous Improvement at Halliburton with Chris Rodriguez

By Jessica Bush - January 16th, 2020

This week’s guest is Chris Rodriguez, Continuous Improvement Lead at Halliburton. Chris described their journey, including some of the lessons they’ve learned. A MP3 audio version of this episode is available for download h

GA 301 | Navigating Lean Trends with Karen Martin

By Jessica Bush - January 9th, 2020

This week’s guest is Karen Martin. Karen described some of the lean trends she’s observed, and how we can best prepare for and learn from them. A MP3 audio version of this episode is available for download here. In this epi

GA 299 | Lean and Strategy in the U.S. Air Force with Reza Zeinalpour

By Jessica Bush - December 26th, 2019

This week’s guest is Reza Zeinalpour. Ron and Reza talked about applying continuous improvement in the U.S. Air Force, including how they integrate performance metrics, innovation, and virtual reality. A MP3 audio version of this

GA 298 | Defining Standardized Work with Mike Thelen

By Jessica Bush - December 19th, 2019

This week’s guest is Mike Thelen. Ron and Mike explored all things standardized work, including the components, how often it should be improved, and more. A MP3 audio version of this episode is available for download here. In thi

GA 297 | The Importance of Hansei and Revitalization with Katie Anderson

By Jessica Bush - December 12th, 2019

This week’s guest is Katie Anderson. Katie described what it’s like working with former Toyota leader Mr. Isao Yoshino, and why the practices of reflection and revitalization are so critical. A MP3 audio version of this epi

GA 296 | How Toyota Uses Agile with Nigel Thurlow

By Jessica Bush - December 5th, 2019

This week’s guest is Nigel Thurlow.  At the time of this recording Nigel was Chief of Agile at Toyota Connected. He has since moved on from Toyota Connected.  Nigel explained how Toyota has used agile, and why it’s so imp

GA 295 | What’s New at LEI with Jean Cunningham

By Jessica Bush - November 28th, 2019

This week’s guest is Jean Cunningham. Recorded at AME Chicago, Ron and Jean discussed what’s happening at LEI, some of Jean’s book recommendations, and more. A MP3 audio version of this episode is available for downlo

GA 293 | Approaching the Certification Process with Craig Johnson

By Jessica Bush - November 14th, 2019

This week’s guest is Craig Johnson. Ron and Craig discussed the learning and development realm of continuous improvement, as well as the pros and cons to various certification approaches. A MP3 audio version of this episode is av

GA 292 | The Financial Impact of Continuous Improvement with Ron Pereira

By Jessica Bush - November 7th, 2019

This week, Ron Pereira reflects on a blog post by fellow Gemba Academy Co-Founder Jon Miller. Ron reads the blog post, which centers on the financial benefits of continuous improvement, and then adds some thoughts of his own. A MP3 aud

GA 291 | Understanding Your Suppliers with Denise Meredith

By Jessica Bush - October 31st, 2019

This week’s guest is Denise Meredith. Ron and Denise discussed everything from working with suppliers, to casket manufacturing, to automation. A MP3 audio version of this episode is available for download here. In this episode yo

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