Kaizen

290 Articles

GA 235 | How to Embody the Spirit of Toyota with Jess Orr

By Jessica Bush - October 4th, 2018

This week’s guest is former Toyota employee Jess Orr. Jess reflected on her time there by sharing their “10 Attitudes” with us, which really capture the overall spirit of Toyota. An MP3 version of this episode is avai

Constraints Are Opportunities

By Steve Kane - September 28th, 2018

I started my lean journey many years ago while working in the motorcycle industry.  I was a parts and accessories manager for a BMW Motorcycles dealership in the Monterey Bay area of California.  This dealership had been in business

GA 231 | How to Think Scientifically in Healthcare with Maurene Stock and Katie Melching

By Jessica Bush - September 6th, 2018

This week’s guests are Maurene Stock and Katie Melching of Mercy Health Muskegon. They shed some light on the organization’s lean journey, including their approach and how they learned to think scientifically. An MP3 versio

You Want Me to Do What!?!

By Steve Kane - August 24th, 2018

  I coach a variety of teams in diverse industries in the area of continuous improvement. A common struggle is overcoming an obstacle that is often perceived as resistance to change. Improvement is Inherent Change for the better s

GA 226 | How to Practice Lean in the UAE with Dan Whittaker

By Jessica Bush - August 2nd, 2018

This week’s guest is Dan Whittaker. Dan shared some interesting stories from his time working in Formula 1, and explained what it’s like applying lean in the United Arab Emirates. An MP3 version of this episode is available

GA 223 | How to Apply Lean to the Government with Justin Kenney

By Jessica Bush - July 12th, 2018

This week’s guest is Justin Kenney. Justin, who works for the state of Vermont, explained how he and his team leverage continuous improvement at the government level. An MP3 version of this episode is available for download here.

Set Full Sail

By Steve Kane - June 22nd, 2018

  Getting started with lean in an existing organization challenging on many levels.  Often some of the most important steps in a lean journey are not recognized. A common place people think they start is with 5S.  It’s an

New Camaldoli Hermitage

Using Solitude and Silence to Enable Personal Reflection

By Kevin Meyer - June 1st, 2018

I will take time to be alone today. I will take time to be quiet. In this silence I will listen… and I will hear my answers. – Ruth Fishel Last Memorial Day weekend, while the rest of the country was enjoying the roar of the Indy 5

GA 217 | How Gemba Academy Practices Lean with Leslie Moles and Jennifer Scott

By Jessica Bush - May 31st, 2018

This week’s guests are our own Leslie Moles and Jennifer Scott. Leslie and Jennifer shared what it’s like  practicing lean at Gemba Academy, specifically how we leverage Toyota Kata. An MP3 version of this episode is avail

Instructions Aren’t Enough

By Steve Kane - May 25th, 2018

During a recent airline emergency, cabin pressure was lost and the oxygen masks dropped from the ceiling.  Passengers donned the masks, but not quite as instructed. Mobile phone videos of the incident showed many passengers wearing th

GA 216 | How to Reignite a Continuous Improvement Program with Casey Johnson

By Jessica Bush - May 24th, 2018

This week’s guest is Casey Johnson. Casey and Ron discussed the best ways to help an organization who has experienced a failed CI initiative get back on track. An MP3 version of this episode is available for download here. In thi

GA 215 | How to Reflect on Lessons Learned with Brian Buck

By Jessica Bush - May 17th, 2018

This week’s guest is Brian Buck. Brian reflected back on his journey thus far and shared some of the lessons he’s learned, including the importance of defining and maintaining standards. An MP3 version of this episode is av

GA 214 | How to Set a Challenge with Mark Rosenthal

By Jessica Bush - May 10th, 2018

This week’s guest is consultant Mark Rosenthal. Mark shared some insights regarding the various components of Toyota Kata, including setting a challenge and determining a target condition. An MP3 version of this episode is availa

Where Do I Start with Lean?

By Steve Kane - April 27th, 2018

Where should I start with Lean? is a common question we receive at Gemba Academy.  Some say starting with 5S is a must.  Others favor eliminating the seven deadly wastes. Others still suggest value stream mapping.  A great question

GA 212 | How to Combine TWI, Kata, and a Kaizen Event with Brandon Brown

By Jessica Bush - April 26th, 2018

This week’s guest is Brandon Brown. Brandon explained how he and his team have combined elements of TWI, kata, and kaizen events into a unique and effective learning system. An MP3 version of this episode is available for downloa

GA 211 | How to Navigate a Kaizen Journey with Jeff Kaas

By Jessica Bush - April 19th, 2018

This week’s guest is Jeff Kaas, President of Kaas Tailored and Lead Consultant at Truth Bit Pull Consulting. Jeff described how he discovered kaizen, how it changed his company, and more. An MP3 version of this episode is availab

GA 208 | How to Define Lean, Success, and Strategy with Jon Miller and Michael Ballé

By Jessica Bush - March 29th, 2018

This week’s guests are Jon Miller and Michael Ballé. Together with Ron, they discussed the definitions of lean, success, and strategy, as well as using lean as a strategy for innovation and growth. An MP3 version of this episode

GA 206 | How to Sustain Your Lean Success with Geoff Cox

By Jessica Bush - March 15th, 2018

This week’s guest is Production Manager Geoff Cox. Geoff and Ron discussed the key role of culture, and why lean really is all about people. An MP3 version of this episode is available for download here. In this episode you’

GA 204 | How to Set the Stage for Your Lean Journey with Matt Kellett

By Jessica Bush - March 1st, 2018

This week’s guest is continuous improvement leader Matt Kellett. Matt and Ron discussed what needs to be in place in order to successfully start and sustain a lean journey. An MP3 version of this episode is available for download

Avoid the Ambush

By Steve Kane - February 23rd, 2018

As I’m writing this, I’m attending the Toyota Kata Summit in Atlanta.  The early keynotes of the conference touched on several important aspects of Lean leadership.  Among them were the general topic of respect for people

GA 200 | What We’ve Learned from 200 Episodes with Ron Pereira and Past Guests

By Jessica Bush - February 1st, 2018

This week we’re celebrating a milestone: our 200th episode. For this special episode we decided to highlight some of the major themes we’ve had thus far, featuring some truly incredible guests. An MP3 version of this episod

Big Decisions Don’t Lead to Results

By Steve Kane - January 26th, 2018

The Big Idea January’s the month for resolutions–big decisions to make significant changes in one’s life.  Celebration of the new year offers a sense of renewal and opportunity for change.  While the month of Januar

GA 197 | How to Use Continuous Improvement in Untraditional Settings with Veronica Silva

By Jessica Bush - January 11th, 2018

This week’s guest is Veronica Silva. Veronica shared some great stories of how she’s used continuous improvement in all different kinds of settings, including bartending and banking. An MP3 version of this episode is availa

GA 188 | How to Understand the Components of Kata with Brandon Brown

By Jessica Bush - November 9th, 2017

This week’s guest is Brandon Brown. Brandon provided us with a comprehensive breakdown of both the improvement and coaching katas, in anticipation of our upcoming kata course. An MP3 version of this episode is available for downl

I Feel Better Already

By Steve Kane - October 27th, 2017

A customer recently contacted me to let me know that business conditions had changed and he would be unable to put his Gemba Academy subscription to use.  He was consumed with several business problems to solve at once and was working

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